The Blade Strength and the Dynamic Characteristics of High Speed Micro-Turbines

Author(s):  
Jao Hwa Kuang ◽  
Hsuan-Sheng Chen ◽  
Tsung-Pin Hung

The effects of centrifugal force and operating temperature on the stress and creep deformation of rotating micro-turbo rotors are studied in this work. The thermal-mechanical- creep coupled finite element model provided in the MARC package is employed. The variation of stresses and creep strain distributions in turbo blades made of different materials, e.g. stainless steel (A304L), Ti-alloy (Ti-2411) and two ceramics (SiC and SiN3) are analyzed and compared. The effect of rotating speed on the natural frequencies of the micro-turbine with different turbo-blade materials are also evaluated and compared in this study. Numerical results indicate that the strength and dynamic behavior of the micro-turbo rotor is very sensitive to the material of turbo blade.

2010 ◽  
Vol 102-104 ◽  
pp. 17-21
Author(s):  
Bin Zhao

In order to study the static and dynamical characteristics of the crankshaft, ANSYS software was used to carry out the corresponding calculations. The entity model of the crankshaft was established by UG software firstly, and then was imported into ANSYS software for meshing, and then the finite element model of the crankshaft was constructed. The crankshaft satisfied the requirement of stiffness and strength through static analysis. The top six natural frequencies and corresponding shapes were acquired through modal analysis, and the every order critical rotating speed of the crankshaft was calculated. The fatigue life of the crank was calculated by fatigue module of ANSYS software finally. These results offered the theoretical guidance for designing, manufacturing and repairing the crankshaft.


Author(s):  
Mohd Idris Shah Ismail ◽  
Yasuhiro Okamoto ◽  
Akira Okada

In the present study, a three-dimensional finite element model has been developed to simulate the temperature, stress and deformation fields in continuous wave (CW) laser micro-welding of thin stainless steel sheet. The welding deformation was experimentally evaluated using a single-mode fiber laser with a high-speed scanning system. Application of developed thermal model demonstrated that the laser parameters, such as laser power, scanning velocity and spot diameter have a significant effect on temperature field and the weld pool. In the case of welding deformation, numerical simulation was carried out by an uncoupled thermo-mechanical model. The welding stress and deformation are generated by plastic deformation during the heating and cooling periods. It was confirmed that the residual stress is higher than yield strength and has strongest effect upon the welding deformation. The numerical simulated results have proved that the developed finite element model is effective to predict thermal histories, thermally induced stresses and welding deformations in the thin material.


2014 ◽  
Vol 6 ◽  
pp. 546496
Author(s):  
Wei-Hsin Gau ◽  
Kun-Nan Chen ◽  
Yunn-Lin Hwang

Circular diamond saws rotating in high speed are widely used to cut hard materials, and narrow slots on saw blades are sometimes used to reduce the blades' vibration and noise. Sizing optimization of the internal, annular slots on saw blades is investigated in this paper. First, an accurate finite element model representing an actual saw blade is obtained by model updating. Then, sizing optimization on two types of annular slots is performed to maximize the frequency separation between the finite element analysis results and the saw blade's operational speed and to reduce the possibility of structural resonance. Optimization results demonstrate great improvements in frequency separation from the rotating speed of 500 Hz for the optimized models, and stress analyses on the optimized blade models confirm the structural integrity of the designs.


Author(s):  
Y. C. Fan ◽  
M. S. Ju ◽  
Y. G. Tsuei

The vibration of a rotating blade is investigated in this work. A rotor system is built and natural frequencies of the rotating blade are measured and compared with the numerical results from a finite element analysis. The experimental setup has a strain gage-based telemetry system and a piezoelectric shaker that rotates with the rotor. The finite element model of the beam is derived based on the Timoshenko beam theory. The effects of varying rotating speeds and stagger angles on the blade natural frequencies are studied. The results indicate that the natural frequencies calculated from the finite element model and the experimental values are in good agreement. It is found that the blade natural frequencies increase with the rotating speed in a nonlinear linear way. The effects of the stagger angle on the measured natural frequencies are not clear.


1994 ◽  
Vol 116 (3) ◽  
pp. 672-677 ◽  
Author(s):  
Y. C. Fan ◽  
M. S. Ju ◽  
Y. G. Tsuei

The vibration of a rotating blade is investigated in this work. A rotor system is built and natural frequencies of the rotating blade are measured and compared with the numerical results from a finite element analysis. The experimental setup has a strain-gage-based telemetry system and a piezoelectric shaker that rotates with the rotor. The finite element model of the beam is derived based on the Timoshenko beam theory. The effects of varying rotating speeds and stagger angles on the blade natural frequencies are studied. The results indicate that the natural frequencies calculated from the finite element model and the experimental values are in good agreement. It is found that the blade natural frequencies increase with the rotating speed in a nonlinear way. The effects of the stagger angle on the measured natural frequencies are not clear.


2013 ◽  
Vol 479-480 ◽  
pp. 289-293
Author(s):  
Wei Hsin Gau ◽  
Kun Nan Chen ◽  
Yunn Lin Hwang

Circular diamond saws rotating in high speed are widely used to cut hard materials, and narrow slots on saw blades are sometimes used to reduce the blades vibration and noise. Sizing optimization of the annular slots on saw blades is investigated in this paper. First, an accurate finite element model representing an actual saw blade is obtained by model updating. Then, sizing optimization on two types of annular slots is performed to maximize the frequency separation between the finite element analysis results and the saw blades operational speed, and to reduce the possibility of structural resonance. Optimization results demonstrate great improvements in frequency separation from the rotating speed of 500 Hz for the optimized models.


2021 ◽  
pp. 107754632110267
Author(s):  
Jiandong Huang ◽  
Xin Li ◽  
Jia Zhang ◽  
Yuantian Sun ◽  
Jiaolong Ren

The dynamic analysis has been successfully used to predict the pavement response based on the finite element modeling, during which the stiffness and mass matrices have been established well, whereas the method to determine the damping matrix based on Rayleigh damping is still under development. This article presents a novel method to determine the two parameters of the Rayleigh damping for dynamic modeling in pavement engineering. Based on the idealized shear beam model, a more reasonable method to calculate natural frequencies of different layers is proposed, by which the global damping matrix of the road pavement can be assembled. The least squares method is simplified and used to calculate the frequency-independent damping. The best-fit Rayleigh damping is obtained by only determining the natural frequencies of the two modal. Finite element model and in-situ field test subjected by the same falling weight deflectometer pulse loads are performed to validate the accuracy of this method. Good agreements are noted between simulation and field in-situ results demonstrating that this method can provide a more accurate approach for future finite element modeling and back-calculation.


2012 ◽  
Vol 226-228 ◽  
pp. 281-284
Author(s):  
Li Da Zhu ◽  
Xiao Bang Wang ◽  
Tiao Biao Yu ◽  
Wan Shan Wang

The dynamic characteristics of machine tool may directly affect its machining capability, which is analyzed to improve the machining precision and efficiency. In this paper, the 3D finite element model of main components turn-milling center is established by using ANSYS software, and then spindle box of turn-milling center is analyzed and optimized; the natural frequencies and vibration models are obtained after analysis, which guarantee the design requirement of the machining center. Therefore it is significant to improve the design quality of machining center by using FEA software in the design process.


2011 ◽  
Vol 480-481 ◽  
pp. 1496-1501
Author(s):  
Liu Hui

In order to study the dynamic characteristics of a super-long-span cable-stayed bridge which is semi-floating system, the spatial finite element model of this cable-stayed bridge was established in ANSYS based on the finite element theory.Modal solution was conducted using subspace iteration method, and natural frequencies and vibration modes were obtained.The dynamic characteristics of this super-long-span cable-stayed bridge were then analyzed.Results showed that the super-long-span cable-stayed bridge of semi-floating system has long basic cycle, low natural frequencies, dense modes and intercoupling vibration modes.


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