Redesign of a Transonic Compressor Rotor by Means of a Three-Dimensional Inverse Design Method: A Parametric Study

2007 ◽  
Author(s):  
Duccio Bonaiuti ◽  
Abeetha Pitigala ◽  
Mehrdad Zangeneh ◽  
Yansheng Li
Keyword(s):  
Design Method ◽  
Thickness Distribution ◽  
Three Dimensional ◽  
Tip Clearance ◽  
Inverse Design ◽  
Design Parameters ◽  
Geometrical Parameters ◽  
Blade Loading ◽  
Inverse Design Method ◽  
The Impact

In the present paper, the redesign of a transonic rotor was performed by means of a three-dimensional viscous inverse design method. The inverse approach used in this work is one where the pressure loading, blade thickness distribution and stacking axis are specified and the camber surface is calculated accordingly. The design of transonic and supersonic axial compressors strongly relies on the ability to control the shock strength, location and structure. The use of an inverse design method allows one to act directly on aerodynamic parameters, like the blade loading, and provides an efficient tool to control the shock wave and its interaction with the boundary and secondary flows and with the tip clearance vortex. In the present study, the parametric investigation of the blade loading distribution was carried out. Few design parameters, with immediate physical meaning, were required to control the three-dimensional blade loading, and their impact on the design and off-design performance of the rotor was assessed by means of CFD calculations. Further investigations were then performed in order to study the impact on the rotor performance of the geometrical parameters (meridional channel and thickness distribution), which must be imposed in the design with the inverse method. As a result, it was possible to develop guidelines for the aerodynamic design of transonic rotors that can be exploited for similar design applications.

scholarly journals Three-Dimensional Inverse Design Method for Hydraulic Machinery

Energies ◽  
2019 ◽  
Vol 12 (17) ◽  
pp. 3210
Author(s):  
Wei Yang ◽  
Benqing Liu ◽  
Ruofu Xiao
Keyword(s):  
High Performance ◽  
Design Method ◽  
Three Dimensional ◽  
Inverse Design ◽  
Blade Loading ◽  
Hydraulic Machinery ◽  
Main Challenge ◽  
Blade Shape ◽  
Stacking Condition ◽  
Inverse Design Method

Hydraulic machinery with high performance is of great significance for energy saving. Its design is a very challenging job for designers, and the inverse design method is a competitive way to do the job. The three-dimensional inverse design method and its applications to hydraulic machinery are herein reviewed. The flow is calculated based on potential flow theory, and the blade shape is calculated based on flow-tangency condition according to the calculated flow velocity. We also explain flow control theory by suppression of secondary flow and cavitation based on careful tailoring of the blade loading distribution and stacking condition in the inverse design of hydraulic machinery. Suggestions about the main challenge and future prospective of the inverse design method are given.

Optimization of Microturbine Aerodynamics Using CFD, Inverse Design and FEM Structural Analysis: 2nd Report — Turbine Design

2004 ◽  
Author(s):  
Hiroyoshi Watanabe ◽  
Hidenobu Okamoto ◽  
Shijie Guo ◽  
Akira Goto ◽  
Mehrdad Zangeneh
Keyword(s):  
Structural Reliability ◽  
Design Method ◽  
Thickness Distribution ◽  
Three Dimensional ◽  
Inverse Design ◽  
Blade Profile ◽  
Performance Improvements ◽  
Radial Turbine ◽  
Blade Thickness ◽  
Inverse Design Method

In this second report, a new aerodynamic design is presented for a radial turbine stage of a microturbine engine. To optimize three-dimensional (3-D) flows, an inverse design method, in which 3-D blade geometry is numerically obtained for specified blade loading distribution, has been applied together with numerical assessment using CFD (Computational Fluid Dynamics) and FEM (Finite Element Method). The runner blade profile along the hub surface was modified to attain nearly radially arranged blade elements especially at the exducer part of the radial turbine in order to achieve required structural strength. Also the blade thickness distribution was optimized to avoid vibration resonance and to meet creep strength requirements. The blade profile along the shroud surface was optimized via 3-D inverse design and CFD. CFD predicted aerodynamic performance of the modified turbine runner was confirmed to be similar to that of the fully 3-D blade shape, while maintaining structural reliability. The turbine nozzle also has been re-designed by using the inverse design method, with stage performance improvements confirmed by stage calculations using CFD.

On the Coupling of Inverse Design and Optimization Techniques for the Multiobjective, Multipoint Design of Turbomachinery Blades

2009 ◽  
Vol 131 (2) ◽  
Author(s):  
Duccio Bonaiuti ◽  
Mehrdad Zangeneh
Keyword(s):  
Design Method ◽  
Computational Cost ◽  
Three Dimensional ◽  
Design Strategy ◽  
Design Guidelines ◽  
Optimization Techniques ◽  
Inverse Design ◽  
Design Parameters ◽  
Turbomachinery Blades ◽  
The Impact

Automatic optimization techniques have been used in recent years for the aerodynamic and mechanical design of turbomachine components. Despite the many advantages, their use is usually limited to simple applications in industrial practice, because of their high computational cost. In this paper, an optimization strategy is presented, which enables the three-dimensional multipoint, multiobjective aerodynamic optimization of turbomachinery blades in a time frame compatible with industrial standards. The design strategy is based on the coupling of three-dimensional inverse design, response surface method, multiobjective evolutionary algorithms, and computational fluid dynamics analyses. The blade parametrization is performed by means of a three-dimensional inverse design method, where aerodynamic parameters, such as the blade loading, are used to describe the blade shape. Such a parametrization allows for a direct control of the aerodynamic flow field and performance, leading to a major advantage in the optimization process. The design method was applied to the redesign of a centrifugal and of an axial compressor stage. The two examples confirmed the validity of the design strategy to perform the three-dimensional optimization of turbomachine components, accounting for both design and off-design performance, in a time-efficient manner. The coupling of response functions and inverse design parametrization also allowed for an easy sensitivity analysis of the impact of the design parameters on the performance ones, contributing to the development of design guidelines that can be exploited for similar design applications.

Effects of Blade Loading on Pump Inducer Performance and Flow Fields

2002 ◽  
Author(s):  
Kosuke Ashihara ◽  
Akira Goto
Keyword(s):  
Design Method ◽  
Three Dimensional ◽  
Leading Edge ◽  
Flow Fields ◽  
Inverse Design ◽  
Water Model ◽  
Experimental Investigations ◽  
Blade Loading ◽  
Edge Loading ◽  
Inverse Design Method

Numerical and experimental investigations were performed to study the effects of blade loading on pump inducer performance and flow fields. To compare the performance of inducers with different blade loadings, a three-dimensional inverse design method was applied to control the blade loading distribution of inducers. Firstly, a conventional helical inducer was designed. The blade number is three and the blade angle at the tip was chosen by the conventional design method. Then, two inducers were designed using a three-dimensional inverse design method with different blade loading distributions. One inducer was designed with fore-loading and the other was designed with aft-loading, but both inducers were designed with no leading edge loading. These two inducers have the same design specification as the conventional helical inducer. The CFD (Computational Fluid Dynamics) analyses and water model tests were performed on these three inducers. Both results showed that the inlet backflow characteristics of the 3-D inverse design inducers are improved from those of the conventional inducer. It was also found that the inlet backflow characteristics of inducers that have no leading edge loading are almost same despite different blade loading distributions. The inducer designed with fore-loading showed almost the same suction performance as the conventional inducer. Cavitation visualization and FFT analysis of unstable phenomena were also performed in this study.

Suppression of Cavitation in a Francis Turbine Runner by Application of 3D Inverse Design Method

2002 ◽  
Author(s):  
Hidenobu Okamoto ◽  
Akira Goto
Keyword(s):  
High Efficiency ◽  
Static Pressure ◽  
Design Method ◽  
Three Dimensional ◽  
Inverse Design ◽  
Francis Turbine ◽  
Blade Loading ◽  
Static Pressure Distribution ◽  
Turbine Runner ◽  
Inverse Design Method

This paper describes a new design method of blade geometry for a Francis turbine runner by using a three-dimensional inverse design method and the Computational Fluid Dynamics (CFD) technique. The design objectives are the suppression of cavitation by reducing the area in which static pressure is lower than the vapor pressure while keeping the efficiency high. In the inverse design method, it is possible to optimize the static pressure distribution in the runner by controlling blade loading parameters and/or stacking condition, which is related to a blade lean angle, for the same design specification. A Francis turbine runner was re-designed by the inverse design method for different blade loading and stacking conditions, and the flow fields were evaluated by applying CFD. It was confirmed that the present design method is very practical and effective to control low pressure region and achieve high efficiency for Francis turbine runners.

scholarly journals Controlling three-dimensional optical fields via inverse Mie scattering

2019 ◽  
Vol 5 (10) ◽  
pp. eaax4769 ◽  
Author(s):  
Alan Zhan ◽  
Ricky Gibson ◽  
James Whitehead ◽  
Evan Smith ◽  
Joshua R. Hendrickson ◽  
...  
Keyword(s):  
Design Method ◽  
Scattering Problem ◽  
Three Dimensional ◽  
Mie Scattering ◽  
Three Dimensions ◽  
Inverse Design ◽  
Optical Fields ◽  
Optical Elements ◽  
Space Optics ◽  
Inverse Design Method

Controlling the propagation of optical fields in three dimensions using arrays of discrete dielectric scatterers is an active area of research. These arrays can create optical elements with functionalities unrealizable in conventional optics. Here, we present an inverse design method based on the inverse Mie scattering problem for producing three-dimensional optical field patterns. Using this method, we demonstrate a device that focuses 1.55-μm light into a depth-variant discrete helical pattern. The reported device is fabricated using two-photon lithography and has a footprint of 144 μm by 144 μm, the largest of any inverse-designed photonic structure to date. This inverse design method constitutes an important step toward designer free-space optics, where unique optical elements are produced for user-specified functionalities.

An Inverse Design Based Methodology for Rapid 3D Multi-Objective/Multidisciplinary Optimization of Axial Turbines

2011 ◽  
Author(s):  
Pietro Boselli ◽  
Mehrdad Zangeneh
Keyword(s):  
Design Method ◽  
Turbine Blades ◽  
Multidisciplinary Optimization ◽  
Inverse Design ◽  
Design Parameters ◽  
Multi Objective ◽  
Work Distribution ◽  
Blade Shape ◽  
Inverse Design Method ◽  
Axial Turbines

Design of axial turbines, especially LP turbines, poses difficult tradeoffs between requirements of aerodynamic design and structural limitations. In this paper, a methodology is proposed for 3D multi-objective design of axial turbine blades in which a 3D inverse design method is coupled with a multi-objective genetic algorithm. By parameterizing the blade using blade loading parameters, spanwise work distribution and maximum thickness, a large part of the design space can be explored with very few design parameters. Furthermore, the inverse method not only computes the blade shape but also provides accurate 3D inviscid flow information. In the simple multi-disciplinary approach proposed here the different losses in axial turbines such as endwall losses, tip leakage losses and an indication of flow separation are related through well known correlations to the blade surface velocities predicted by the inverse design method. In addition, geometrical features such as throat area, lean angles and airfoil cross sectional area are computed from the blade shape employed during the optimization. Also, centrifugal stresses and bending stresses are related to the blade geometry. The methodology is then applied to the redesign of an LP turbine rotor with the aim of reducing the maximum stresses while maintaining the performance of the rotor. The results are confirmed by using the commercial CFX CFD (Computational Fluid Dynamics) code and Ansys FEA (Finite Element Analysis) codes.

Multi-Objective Optimization of a High Specific Speed Centrifugal Volute Pump Using Three-Dimensional Inverse Design Coupled With Computational Fluid Dynamics Simulations

2020 ◽  
Vol 143 (2) ◽  
Author(s):  
Luying Zhang ◽  
Gabriel Davila ◽  
Mehrdad Zangeneh
Keyword(s):  
Fluid Dynamics ◽  
Computational Fluid Dynamics ◽  
Design Method ◽  
Three Dimensional ◽  
Inverse Design ◽  
Computational Time ◽  
Specific Speed ◽  
Meridional Shape ◽  
Inverse Design Method ◽  
Blade Geometry

Abstract This paper presents three different multiobjective optimization strategies for a high specific speed centrifugal volute pump design. The objectives of the optimization consist of maximizing the efficiency and minimizing the cavitation while maintaining the Euler head. The first two optimization strategies use a three-dimensional (3D) inverse design method to parametrize the blade geometry. Both meridional shape and 3D blade geometry are changed during the optimization. In the first approach, design of experiment (DOE) method is used and the pump efficiency is obtained from computational fluid dynamics (CFD) simulations, while cavitation is evaluated by using minimum pressure on blade surface predicted by 3D inverse design method. The design matrix is then used to create a surrogate model where optimization is run to find the best tradeoff between cavitation and efficiency. This optimized geometry is manufactured and tested and is found to be 3.9% more efficient than the baseline with reduced cavitation at high flow. In the second approach, only the 3D inverse design method output is used to compute the efficiency and cavitation parameters and this leads to considerable reduction to the computational time. The resulting optimized geometry is found to be similar to the computationally more expensive solution based on 3D CFD results. In order to compare the inverse design based optimization to the conventional optimization, an equivalent optimization is carried out by parametrizing the blade angle and meridional shape.

An experience-independent inverse design optimization method of compressor cascade airfoil

2019 ◽  
Vol 233 (4) ◽  
pp. 431-442 ◽  
Author(s):  
Yujie Zhu ◽  
Yaping Ju ◽  
Chuhua Zhang
Keyword(s):  
Design Optimization ◽  
Design Method ◽  
Three Dimensional ◽  
Optimal Solution ◽  
Leading Edge ◽  
Optimization Method ◽  
Inverse Design ◽  
Compressor Cascade ◽  
Suction Surface ◽  
Inverse Design Method

Most of the inverse design methods of turbomachinery experience the shortcoming where the target aerodynamic parameters need to be manually specified depending on the designers’ experience and insight, making the design result aleatory and even deviated from the real optimal solution. To tackle this problem, an experience-independent inverse design optimization method is proposed and applied to the redesign of a compressor cascade airfoil in this study. The experience-independent inverse design optimization method can automatically obtain the target pressure distribution along the cascade airfoil through the genetic algorithm, rather than through the manual specification approach. The shape of cascade airfoil is then solved by the adjoint method. The effectiveness of the experience-independent inverse design optimization method is demonstrated by two inverse design cases of the compressor cascade airfoil, i.e. the inverse design of only the suction surface and the inverse design of both the suction and pressure surfaces. The results show that the proposed inverse design method is capable of significantly improving the aerodynamic performance of the compressor cascade. At the examined flow condition, a thin airfoil profile is beneficial to flow accelerations near the leading edge and flow separation avoidance near the trailing edge. The proposed inverse design method is quite generic and can be extended to the three-dimensional inverse design of advanced compressor blades.

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