Unsteady Forces of Rotor Blades in Full and Partial Admission Turbines

Author(s):  
Narmin Baagherzadeh Hushmandi ◽  
Jens E. Fridh ◽  
Torsten H. Fransson

A Numerical and experimental study of partial admission in a low reaction two-stage axial air test turbine is performed in this paper. In order to model one part load configuration, corresponding to zero flow in one of the admission arcs, the inlet was blocked at one segmental arc, at the leading edge of the first stage guide vanes. Because of the unsymmetrical geometry, the full annulus of the turbine was modeled numerically. The computational domain contained the shroud and disc cavities. The full admission turbine configuration was also modeled for reference comparisons. Computed unsteady forces of the first stage rotor blades showed cyclic change both in magnitude and direction while moving around the circumference. Unsteady forces of first stage rotor blades were plotted in frequency domain using Fourier analysis. The largest amplitudes caused by partial admission were at first and second multiples of rotational frequency due to the existence of single blockage and change in the force direction. Unsteady forces of rotating blades in a partial admission turbine could cause unexpected failures in operation; therefore knowledge about the frequency content of the unsteady force vector and the related amplitudes is vital in the design process of partial admission turbine blades. Pressure plots showed that the non-uniformity in the static pressure field decrease considerably downstream the second stage stator row, while the non-uniformity in the dynamic pressure field is still large. Numerical results between the first stage stator and rotor rows showed that the leakage flow leave the blade path down to the disc cavity in the admitted channel and re-enter into the main flow in the blocked channel. This process compensate the sudden pressure drop downstream the blockage but reduce the momentum of the main flow.

2011 ◽  
Vol 133 (4) ◽  
Author(s):  
Narmin Baagherzadeh Hushmandi ◽  
Jens E. Fridh ◽  
Torsten H. Fransson

A numerical and experimental study of partial admission in a low reaction two-stage axial air test turbine is performed in this paper. In order to model one part load configuration, corresponding to zero flow in one of the admission arcs, the inlet was blocked at one segmental arc, at the leading edge of the first stage guide vanes. Due to the unsymmetrical geometry, the full annulus of the turbine was modeled numerically. The computational domain contained the shroud and disk cavities. The full admission turbine configuration was also modeled for reference comparisons. Computed unsteady forces of the first stage rotor blades showed cyclic change both in magnitude and direction while moving around the circumference. Unsteady forces of first stage rotor blades were plotted in the frequency domain using Fourier analysis. The largest amplitudes caused by partial admission were at first and second multiples of rotational frequency due to the existence of single blockage and change in the force direction. Unsteady forces of rotating blades in a partial admission turbine could cause unexpected failures in operation; therefore, knowledge about the frequency content of the unsteady force vector and the related amplitudes is vital to the design process of partial admission turbine blades. The pressure plots showed that the nonuniformity in the static pressure field decreases considerably downstream of the second stage’s stator row, while the nonuniformity in the dynamic pressure field is still large. The numerical results between the first stage’s stator and rotor rows showed that the leakage flow leaves the blade path down into the disk cavity in the admitted sector and re-enters downstream of the blocked channel. This process compensates for the sudden pressure drop downstream of the blockage but reduces the momentum of the main flow.


2021 ◽  
Author(s):  
Mayank Chetan ◽  
Shulong Yao ◽  
D. Todd Griffith

Abstract. With the progression of novel design, material, and manufacturing technologies, the wind energy industry has successfully produced larger and larger wind turbine rotor blades while driving down the Levelized Cost of Energy (LCOE). Though the benefits of larger turbine blades are appealing, larger blades are prone to aero-elastic instabilities due to their long, slender, highly flexible nature, and this effect is accentuated as rotors further grow in size. In addition to the trend of larger rotors, new rotor concepts are emerging including two-bladed rotors and downwind configurations. In this work, we introduce a comprehensive evaluation of flutter behavior including classical flutter, edgewise vibration, and flutter mode characteristics for two-bladed, downwind rotors. Flutter speed trends and characteristics for a series of both two- and three-bladed rotors are analyzed and compared in order to illustrate the flutter behavior of two-bladed rotors relative to more well-known flutter characteristics of three-bladed rotors. In addition, we examine the important problem of blade design to mitigate flutter and present a solution to mitigate flutter in the structural design process. A study is carried out evaluating the effect of leading edge and trailing edge reinforcement on flutter speed and hence demonstrates the ability to increase the flutter speed and satisfy structural design requirements (such as fatigue) while maintaining or even reducing blade mass.


1992 ◽  
Vol 114 (1) ◽  
pp. 123-131 ◽  
Author(s):  
T. Korakianitis

This article investigates the generation of unsteady forces on turbine blades due to potential-flow interaction and viscous-wake interaction from upstream blade rows. A computer program is used to calculate the unsteady forces on the rotor blades. Results for typical stator-to-rotor-pitch ratios and stator outlet-flow angles show that the first spatial harmonic of the unsteady force may decrease for higher stator-to-rotor-pitch ratios, while the higher spatial harmonics increase. This (apparently counterintuitive) trend for the first harmonic, and other blade row interaction issues, are explained by considering the mechanisms by which the viscous wakes and the potential-flow interaction affect the flow field. The interaction mechanism is shown to vary with the stator-to-rotor-pitch ratio and with the outlet flow angle of the stator. It is also shown that varying the axial gap between rotor and stator can minimize the magnitude of the unsteady part of the forces generated by the combined effects of the two interactions.


Author(s):  
Vaclav Slama ◽  
Bartolomej Rudas ◽  
Jiri Ira ◽  
Ales Macalka ◽  
Petr Eret ◽  
...  

Abstract Stall flutter of long blades influences the operation safety of the large steam turbines in off-design conditions. As angles of attack are typically high, a partial or complete separation of the flow from the blade surface occurs. The prediction of stall flutter of turbine blades is a crucial task in the design and development of modern turbomachinery units and reliable design tools are necessary. In this work, aerodynamic stability of a linear turbine blade cascade is tested experimentally at high angle of attack +15°, Ma = 0.2 and the reduced frequency of 0.38. Controlled flutter testing has been performed in a travelling wave mode approach for the torsion with the motion amplitude of 0.5°. In addition, ANSYS CFX with SST k-ω turbulent model is used for URANS simulations of a full-scale computational domain. A separation bubble formed on suction surface near the leading edge has been found in CFD results for each blade. Excellent agreement between the experimental and numerical results in stability maps has been achieved for this case under investigation. This is encouraging and both experimental and numerical techniques will be tested further.


Author(s):  
Piotr Lampart ◽  
Mariusz Szymaniak ◽  
Romuald Rza˛dkowski

Partial admission flow in the control stage of a 200MW steam turbine is investigated with the help of a RANS solver with k-ω SST turbulence model in the code Fluent. A 2D model of flow at the mid-span section of the full annulus is assumed. The results exhibit interesting details of the process of expansion in the control stage. Unsteady forces acting on the single rotor blades of the control stage are calculated, and are subject to Fourier analysis. Single blade forces are summed up to obtain the unsteady load at the rotor (forces acting at the rotor disc are neglected due to the assumed 2D model). The calculations take into account pressure pulsations at the entry to the nozzle boxes and rotor blade mistuning / geometrical imperfections.


Author(s):  
Gangyun Zhong ◽  
Jun Li ◽  
Zhigang Li ◽  
Xin Yan ◽  
Qilin Wu

Partial admission aerodynamic performance of a nozzle control stage for a 600MW steam turbine was numerically investigated using the Reynolds-Averaged Navier-Stokes (RANS) solutions. Two inlet main steam pipe, four control valves, four nozzle groups including strengthening ribs and full stator blades, and full rotor blades were considered in the present computational domain. The partial admission with three control vales opening and the fourth control valve closed under five different backing pressures were calculated to analyze the aerodynamic efficiency and total pressure losses distributions. The maximum aerodynamic efficiency of the nozzle control stage was obtained at five different backing pressure operating conditions. The flow fields in the nozzle control stage at specified backing pressure with consideration of the partial admissions effects were also illustrated.


1992 ◽  
Vol 114 (1) ◽  
pp. 114-122 ◽  
Author(s):  
T. Korakianitis

This article investigates the generation of unsteady forces on turbine blades due to potential-flow interaction and viscous-wake interaction from upstream blade rows. A computer program is used to calculate the unsteady forces on the rotor blades. Results are obtained by modeling the effects of the stator viscous wake and the stator potential-flow field on the rotor flow field. The results for one steady and one unsteady flow case are compared with known analytical and experimental data. The amplitudes for the two types of interaction are based on an analysis of available viscous wake data, on measurements of the potential-flow disturbance downstream of typical turbine stators, and on a parametric study of the effects of the amplitudes on the results of the unsteady forces generated on a typical turbine rotor cascade.


2018 ◽  
pp. 214-223
Author(s):  
AM Faria ◽  
MM Pimenta ◽  
JY Saab Jr. ◽  
S Rodriguez

Wind energy expansion is worldwide followed by various limitations, i.e. land availability, the NIMBY (not in my backyard) attitude, interference on birds migration routes and so on. This undeniable expansion is pushing wind farms near populated areas throughout the years, where noise regulation is more stringent. That demands solutions for the wind turbine (WT) industry, in order to produce quieter WT units. Focusing in the subject of airfoil noise prediction, it can help the assessment and design of quieter wind turbine blades. Considering the airfoil noise as a composition of many sound sources, and in light of the fact that the main noise production mechanisms are the airfoil self-noise and the turbulent inflow (TI) noise, this work is concentrated on the latter. TI noise is classified as an interaction noise, produced by the turbulent inflow, incident on the airfoil leading edge (LE). Theoretical and semi-empirical methods for the TI noise prediction are already available, based on Amiet’s broadband noise theory. Analysis of many TI noise prediction methods is provided by this work in the literature review, as well as the turbulence energy spectrum modeling. This is then followed by comparison of the most reliable TI noise methodologies, qualitatively and quantitatively, with the error estimation, compared to the Ffowcs Williams-Hawkings solution for computational aeroacoustics. Basis for integration of airfoil inflow noise prediction into a wind turbine noise prediction code is the final goal of this work.


Aerospace ◽  
2021 ◽  
Vol 8 (4) ◽  
pp. 96
Author(s):  
Abdallah Samad ◽  
Eric Villeneuve ◽  
Caroline Blackburn ◽  
François Morency ◽  
Christophe Volat

Successful icing/de-icing simulations for rotorcraft require a good prediction of the convective heat transfer on the blade’s surface. Rotorcraft icing is an unwanted phenomenon that is known to cause flight cancelations, loss of rotor performance and severe vibrations that may have disastrous and deadly consequences. Following a series of experiments carried out at the Anti-icing Materials International Laboratory (AMIL), this paper provides heat transfer measurements on heated rotor blades, under both the anti-icing and de-icing modes in terms of the Nusselt Number (Nu). The objective is to develop correlations for the Nu in the presence of (1) an ice layer on the blades (NuIce) and (2) liquid water content (LWC) in the freestream with no ice (NuWet). For the sake of comparison, the NuWet and the NuIce are compared to heat transfer values in dry runs (NuDry). Measurements are reported on the nose of the blade-leading edge, for three rotor speeds (Ω) = 500, 900 and 1000 RPM; a pitch angle (θ) = 6°; and three different radial positions (r/R), r/R = 0.6, 0.75 and 0.95. The de-icing tests are performed twice, once for a glaze ice accretion and another time for rime ice. Results indicate that the NuDry and the NuWet directly increased with V∝, r/R or Ω, mainly due to an increase in the Reynolds number (Re). Measurements indicate that the NuWet to NuDry ratio was always larger than 1 as a direct result of the water spray addition. NuIce behavior was different and was largely affected by the ice thickness (tice) on the blade. However, the ice acted as insulation on the blade surface and the NuIce to NuDry ratio was always less than 1, thus minimizing the effect of convection. Four correlations are then proposed for the NuDry, the NuWet and the NuIce, with an average error between 3.61% and 12.41%. The NuDry correlation satisfies what is expected from heat transfer near the leading edge of an airfoil, where the NuDry correlates well with Re0.52.


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