Effects of Clearances on the Leakage Flow Characteristics of Two Kinds of Brush Seals and Referenced Labyrinth Seal

2010 ◽  
Author(s):  
Jun Li ◽  
Yangzi Huang ◽  
Zhigang Li ◽  
Zhenping Feng ◽  
Hong Yang ◽  
...  
Keyword(s):  
Porous Medium ◽  
Flow Characteristics ◽  
Numerical Approach ◽  
Labyrinth Seal ◽  
Leakage Flow ◽  
Medium Model ◽  
Multi Stage ◽  
Brush Seal ◽  
Brush Seals ◽  
Porous Medium Model

Numerical investigations of leakage flow fields of two kinds of brush seals with four sealing clearances were conducted in this paper. The Reynolds-Averaged Navier-Stokes (RANS) and non-Darcian porous medium model solutions were applied as the numerical approach to analyze the flow characteristics of brush seal. The reliability and accuracy of the RANS and non-Darcian porous medium model for leakage flow in brush seals were established by comparison with the experimental data. The referenced labyrinth seal was changed into a multi-stage brush seal which has two configurations. One configuration had a traditional geometrical structure. The other had a shim structure installed between the front plate and brush bristle pack. The leakage flow rates of the brush seal with two different configurations were calculated for four bristle pack tip clearances (0mm, 0.1mm, 0.3mm, 0.5mm) which were compared with the results for the referenced labyrinth seal. The numerical results show that the leakage flow rate increases rapidly with the increasing of clearance between the bristle pack tip and the rotor surface for two kinds of brush seals. The sealing performance of the brush seal with shim structure is similar to that of the traditional design with the same sealing clearance and flow conditions. In addition, as compared with the traditional brush seal, the brush seal with shim structure can reduce the pressure difference between the bristle free and fence height at 0.3mm and 0.5mm sealing clearance. The leakage flow patterns in brush seals with two different configurations were also illustrated.

Experimental and Numerical Investigations on the Leakage Flow Characteristics of the Labyrinth Brush Seal

2012 ◽  
Vol 134 (10) ◽  
Author(s):  
Jun Li ◽  
Bo Qiu ◽  
Zhenping Feng
Keyword(s):  
Experimental Data ◽  
Pressure Ratio ◽  
Flow Characteristics ◽  
Leakage Rate ◽  
Navier Stokes ◽  
Leakage Flow ◽  
Blow Down ◽  
Pressure Distributions ◽  
Brush Seal ◽  
Brush Seals

The leakage rate of the labyrinth brush seal was experimentally measured and numerically investigated in this paper. Four different rotational speeds of 0, 1500, 2400 and 3000 rpm were utilized to investigate the effects on the leakage rate of the labyrinth brush seal. In addition, five different pressure ratios and two initial clearances were also adopted to study the influences of pressure ratio and clearance size on the leakage rate of the labyrinth brush seal. The leakage rates of the experimental labyrinth brush seal at different rotational speeds, pressure ratios, and initial clearances were also predicted using Reynolds-averaged Navier-Stokes (RANS) solutions coupling with a non-Darcian porous medium model. The rotor centrifugal growth and bristle blow-down effects were considered in the present numerical research. The rotor centrifugal growth at different rotational speeds was calculated using the finite element method (FEM). The variation of the sealing clearance size with rotor centrifugal growth and bristle blow-down was analyzed. The numerical leakage rate was in good agreement with the experimental data. The effects of rotational speeds, pressure ratios, and clearance sizes on the leakage flow characteristics of brush seals were also investigated based on the experimental data and numerical results. The detailed leakage flow fields and pressure distributions of the brush seals were also presented.

Application of blade tip shroud brush seal to improve the aerodynamic performance of turbine stage

2019 ◽  
Vol 234 (6) ◽  
pp. 777-794
Author(s):  
Dengqian Ma ◽  
Jun Li ◽  
Yuanqiao Zhang ◽  
Zhigang Li ◽  
Xin Yan ◽  
...  
Keyword(s):  
Flow Rate ◽  
Labyrinth Seal ◽  
Aerodynamic Performance ◽  
Leakage Flow ◽  
Turbine Stage ◽  
Brush Seal ◽  
Leakage Flow Rate ◽  
Blade Tip ◽  
Brush Seals ◽  
Tip Shroud

The blade tip shroud brush seal is applied to replace the labyrinth seal for the aerodynamic performance improvement of turbine stage. The leakage flow characteristics of the brush seal are numerically predicted by using the Reynolds-Averaged Navier–Stokes equations and non-linear Darcian porous medium model. The numerical leakage flow rate of the brush seal is in well agreement with the experimental data. The last and first long teeth of the labyrinth seal were designed to bristle pack named as the postposed and preposed brush seals based on the 1.5 turbine stage. The leakage flow rate and aerodynamic performance of the turbine stage with blade tip shroud labyrinth seal and brush seal are numerically investigated. The effect of the sealing clearance between bristle pack and tip shroud on the aerodynamic performance of turbine stage is conducted which ranged from 0 mm to 0.4 mm. The axial deflection of the bristle pack is analyzed with consideration of the aerodynamic forces and contact frictional force. The obtained results show that the leakage flow rate of the tip shroud brush seals with bristle tip 0.4 mm clearance which decreases by up to 18% in comparison with the labyrinth seal, and the aerodynamic efficiency increases by 0.6%. Compared to the tip labyrinth seal, tip shroud brush seals can decrease the relative deflection angle of exit flow. This flow behavior results in reducing the mixing loss between the tip leakage flow and mainstream. The similar axial deflection of the bristle pack for two kinds of brush seals is observed at the same sealing clearance. The deflection of the bristle pack under the function of the aerodynamic forces is protected by the backing plate. This work provides the theoretical basis and technical support for the brush seal application in the turbine industries.

Experimental and Numerical Investigations on the Leakage Flow Characteristics of the Labyrinth Brush Seal

2012 ◽  
Author(s):  
Jun Li ◽  
Bo Qiu ◽  
Shengke Jiang ◽  
Xianglin Kong ◽  
Zhenping Feng
Keyword(s):  
Experimental Data ◽  
Pressure Ratio ◽  
Flow Characteristics ◽  
Leakage Rate ◽  
Navier Stokes ◽  
Leakage Flow ◽  
Blow Down ◽  
Pressure Distributions ◽  
Brush Seal ◽  
Brush Seals

The leakage rate of the labyrinth brush seal was experimentally measured and numerically investigated in this paper. Four different rotational speeds with 0, 1500, 2400 and 3000 rpm were utilized to investigate the effects on the leakage rate of the labyrinth brush seal. In addition, five different pressure ratios and two initial clearances were also adopted to study the influences of pressure ratio and clearance size on the leakage rate of the labyrinth brush seal. The leakage rate of experimental labyrinth brush seal at different rotational speeds, pressure ratios and initial clearances were also predicted using Reynolds-Averaged Navier-Stokes (RANS) solution coupling with non-Darcian porous medium model. The rotor centrifugal growth and bristle blow-down effects were considered in the present numerical research. The rotor centrifugal growth at different rotational speeds was calculated using Finite Element Method (FEM). The variation of sealing clearance size with rotor centrifugal growth and bristle blow-down was analyzed. The numerical leakage rate was in good agreement with the experimental data. The effects of rotational speeds, pressure ratios and clearance sizes on the leakage flow characteristics of brush seals were also investigated based on the experimental data and numerical results. The detailed leakage flow fields and pressure distributions of brush seals were also presented.

A Porous Medium Model of Alveolar Gas Diffusion

1999 ◽  
Vol 2 (3) ◽  
pp. 263-275 ◽  
Author(s):  
Vladimir Koulich ◽  
Jose L. Lage ◽  
Connie C. W. Hsia ◽  
Robert L. Johnson, Jr.
Keyword(s):  
Porous Medium ◽  
Gas Diffusion ◽  
Medium Model ◽  
Porous Medium Model

scholarly journals CFD modelling of an animal occupied zone using an anisotropic porous medium model with velocity depended resistance parameters

2021 ◽  
Vol 181 ◽  
pp. 105950
Author(s):  
E. Moustapha Doumbia ◽  
David Janke ◽  
Qianying Yi ◽  
Thomas Amon ◽  
Martin Kriegel ◽  
...  
Keyword(s):  
Porous Medium ◽  
Cfd Modelling ◽  
Medium Model ◽  
Anisotropic Porous Medium ◽  
Porous Medium Model ◽  
Occupied Zone

scholarly journals Theoretical Analysis of Brush Seals Leakage Using Local Computational Fluid Dynamics Estimated Permeability Laws

2018 ◽  
Vol 140 (6) ◽  
Author(s):  
Lilas Deville ◽  
Mihai Arghir
Keyword(s):  
Fluid Dynamics ◽  
Computational Fluid Dynamics ◽  
Reynolds Number ◽  
Principal Direction ◽  
Experimental Results ◽  
Leakage Flow ◽  
Cfd Analysis ◽  
Brush Seal ◽  
Brush Seals ◽  
Local Reynolds Number

Brush seals are a mature technology that has generated extensive experimental and theoretical work. Theoretical models range from simple correlations with experimental results to advanced numerical approaches coupling the bristles deformation with the flow in the brush. The present work follows this latter path. The bristles of the brush are deformed by the pressure applied by the flow, by the interference with the rotor and with the back plate. The bristles are modeled as linear beams but a nonlinear numerical algorithm deals with the interferences. The brush with its deformed bristles is then considered as an anisotropic porous medium for the leakage flow. Taking into account, the variation of the permeability with the local geometric and flow conditions represents the originality of the present work. The permeability following the principal directions of the bristles is estimated from computational fluid dynamics (CFD) calculations. A representative number of bristles are selected for each principal direction and the CFD analysis domain is delimited by periodicity and symmetry boundary conditions. The parameters of the CFD analysis are the local Reynolds number and the local porosity estimated from the distance between the bristles. The variations of the permeability are thus deduced for each principal direction and for Reynolds numbers and porosities characteristic for brush seal. The leakage flow rates predicted by the present approach are compared with experimental results from the literature. The results depict also the variations of the pressures, of the local Reynolds number, of the permeability, and of the porosity through the entire brush seal.

Influence of Labyrinth Seal Leakage on Centrifugal Compressor Performance

2009 ◽  
Author(s):  
Bob Mischo ◽  
Beat Ribi ◽  
Christof Seebass-Linggi ◽  
Sebastiano Mauri
Keyword(s):  
Centrifugal Compressor ◽  
Leading Edge ◽  
Suction Side ◽  
Labyrinth Seal ◽  
Main Flow ◽  
Low Flow ◽  
Leakage Flow ◽  
Multi Stage ◽  
Compressor Impeller ◽  
Rotating Impeller

The focus of this paper lies on the leakage flow across the shroud of a centrifugal compressor impeller. It is common practice to use shrouded impellers in multi stage compressors featuring a single shaft. The rotating impeller then has to be sealed against the higher pressure in the downstream diffuser by means of labyrinths. The relative amount of leakage is higher for stages designed for low flow, meaning that the associated losses gain in relevance. In addition to this loss source, the injection of the leakage flow has a serious influence on the main flow in a region where it is prone to separation, i.e. at the suction side of the impeller blades close to the shroud, where the highest relative velocities are found. The present paper discusses the numerical results of several geometrical arrangements where the leakage flow was mixed with the main flow in different ways. The distance between the location of injection and the leading edge of the impeller as well as the orientation of the injected flow showed a distinct influence on the performance of the entire stage, mainly on stability.

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