An Innovative Inlet Air Cooling System for IGCC Power Augmentation: Part III — Computational Fluid Dynamic Analysis of Syngas Combustion in Nitrogen-Enriched Air

Author(s):  
Mirko Morini ◽  
Michele Pinelli ◽  
Pier Ruggero Spina ◽  
Anna Vaccari

In recent years, an innovative system for power augmentation has been presented by the authors. The system is based on gas turbine inlet air cooling by means of liquid nitrogen sprayers. This system is not characterized by the limits of water evaporative cooling (i.e. lower temperature limited by air saturation) and refrigeration cooling (i.e. effectiveness limited by pressure drop in the heat exchangers), but the injection of a large amount of liquid nitrogen at gas turbine inlet section can be disputable. In fact, the air composition changes, though not considerably, after nitrogen injection. The oxygen content always seems high enough to allow a regular combustion. In any case, local effects should be further investigated. In this paper, the effect of the increase in nitrogen molar fraction of combustion air is evaluated. A micro gas turbine combustion chamber geometry (i.e. a reverse flow tubular combustor) is taken into consideration since its model has been widely validated by the authors. The analyses are performed by considering two different fuels: methane (which is the design fuel) and syngas. The results are compared in terms of overall performance (e.g. TIT, pollutant emissions) and local distributions (e.g. flow fields, flame shape and position).

Author(s):  
John Confurius

The profits that can be gained by use of inlet air cooling on gas turbines has been recognised for quite some time now and the systems installed throughout the world have shown the users in the gas turbine field that cooling indeed can be used to boost power at times when the ambient temperature reaches or exceeds the ISO rating temperature of the gas turbine. Drawback however being that the initial investment asked of the gas turbine user is rather large thus only justifying a cooling system in regions where the outdoor temperatures exceed the ISO rating time and again due to the climate in that region. Lately gas turbine users in colder climates have become interested in power augmentation during their short summer, however there is no justification for an investment like necessary when installing one of the presently available systems on the market. As the question reached us from more and more of our clients it stimulated us to go out and search for a low-investment solution to this problem. This resulted in the world’s first low pressure gas turbine inlet cooling system.


Author(s):  
Andrii Radchenko ◽  
Lukasz Bohdal ◽  
Yang Zongming ◽  
Bohdan Portnoi ◽  
Veniamin Tkachenko

2015 ◽  
Vol 80 ◽  
pp. 168-177 ◽  
Author(s):  
Mirko Morini ◽  
Michele Pinelli ◽  
Pier Ruggero Spina ◽  
Anna Vaccari ◽  
Mauro Venturini

Author(s):  
Maurizio De Lucia ◽  
Ennio Carnevale ◽  
Massimo Falchetti ◽  
Alberto Tesei

Gas Turbine (GT) performance seriously deteriorates at increased ambient temperature. This study analyses the possibility of improving GT power output and efficiency by installing a gas turbine inlet air cooling system. Different cooling systems were analyzed and preliminary cost evaluations for each system were carried out. The following three cooling systems were considered in detail: a) Traditional compression cooling system; b) Absorption single-acting cooling system using a solution of lithium bromide; c) Absorption double-acting cooling system using a solution of lithium bromide. Results clearly indicate that there is a great potential for GT performance enhancement by application of an Inlet Air Cooling (IAC). Technical and economical analyses lead to selection of a particular type of IAC for significant savings in capital outlay, operational and maintenance costs and other additional advantages.


Author(s):  
Sandu Constantin ◽  
Dan Brasoveanu

Thermal efficiency of gas turbines is critically dependent on temperature of burnt gases at turbine inlet, the higher this temperature the higher the efficiency. Stochiometric combustion would provide maximum efficiency, but in the absence of an internal cooling system, turbine blades cannot tolerate gas temperatures exceeding 1300 K. This temperature yields a low thermal efficiency, about 15% below the level provide by stoicthiometric combustion. Conventional engines rely on air for blade and disk cooling and limit temperature at turbine inlet to about 1500 K. These engines gain about 3% compared to non-cooled designs. Gas turbines with state of the art air-cooling systems reach up to 1700–1750 K, boosting thermal efficiency by another 2–3%. These temperatures are near the limit allowed by air-cooling systems. Cooling systems with air are easier to design, but air has a low heat transfer capacity, and compressor air bleeding lowers the overall efficiency of engines (less air remains available for combustion). In addition, these systems waste most of the heat extracted from turbine for cooling. In principle, gas turbines could be cooled with liquid. Half a century ago, designers tried to place the pump for coolant recirculation on the engine stator. Liquid was allowed to boil inside the turbine. Seals for parts in relative motion cannot prevent loss of superheated vapors, therefore these experiments failed. To circumvent this problem, another design relied on thermal gradients to promote recirculation from blade tip to root. Liquid flow and cooling capacity were minute. Therefore it was assumed that liquid couldn’t be used for gas turbine cooling. This is an unwarranted assumption. The relative motion between engine stator and rotor provides abundant power for pumps placed on the rotor. The heat exchanger needed for cooling the liquid with ambient air could also be embedded in the rotor. In fact, the entire cooling system can be encapsulated within the rotor. In this manner, the sealing problem is circumvented. Compared to state of the art air-cooling methods, such a cooling system would increase thermal efficiency of any gas turbine by 6%–8%, because stoichimoetric fuel-air mixtures would be used (maybe even with hydrogen fuel). In addition, these systems would recuperate most of the heat extracted from turbine for cooling, are expected to be highly reliable and to increase specific power of gas turbines by 400% to 500%.


2017 ◽  
Vol 43 ◽  
pp. 22-32 ◽  
Author(s):  
Mohamed Bin Shams ◽  
E.M. Elkanzi ◽  
Zakareya Ramadhan ◽  
Sadiq Rahma ◽  
Mohamed Khamis

Author(s):  
T. Tanaka ◽  
A. Ishikawa ◽  
K. Aoyama ◽  
K. Kishimoto ◽  
Y. Yoshida ◽  
...  

Gas turbine performance, especially power output and efficiency, is strongly dependent on ambient air temperature. Gas Turbine Inlet Air Cooling (GTIAC) has the effect of enhancing gas turbine capacity during peak hours in summer season. This paper presents an unique GTIAC system with liquid air, which will produce and store liquid air during off peak periods and spray it directly into the compressor inlet during peak hours. In the summer of 1996, an experimental study using a 150MW base load gas turbine was successfully performed on Chita Power Station to prove this new GTIAC performance. Test results show that the new GTIAC has a big advantage of increasing gas turbine capacity flexibly and economically for peak demands or emergencies.


2018 ◽  
pp. 39-44
Author(s):  
Богдан Сергійович Портной ◽  
Андрій Миколайович Радченко ◽  
Роман Миколайович Радченко ◽  
Сергій Анатолійович Кантор

The processes of air cooling at the gas turbine unit inlet by absorption lithium-bromide chiller have been analyzed. The computer programs of firms-producers of heat exchangers were used for the gas turbine unit inlet air cooling processes simulation. The absorption lithium-bromide chiller refrigeration capacity reserve (the design heat load excess over the current heat loads) generated at the reduced current heat loads on the air coolers at the gas turbine unit inlet in accordance with the lowered ambient air parameters has been considered. The absorption lithium-bromide chiller refrigeration capacity reserve is expedient to use at increased heat load on the air cooler. To solve this problem the refrigeration capacity required for cooling air at the gas turbine unit inlet has been compared with the excessive absorption lithium-bromide chiller refrigeration capacity exceeding current heat loads during July 2017.The scheme of gas turbine unit inlet air cooling system with using the absorption lithium-bromide chiller refrigeration capacity reserve has been proposed. The proposed air cooling system provides gas turbine unit inlet air precooling in the air cooler booster stage by using the absorption lithium-bromide chiller excessive refrigeration capacity. The absorption chiller excessive refrigeration capacity generated during decreased heat loads on the gas turbine unit inlet air cooler is accumulated in the thermal storage. The results of simulation show the expediency of the gas turbine unit inlet air cooling by using the absorption lithium-bromide chiller refrigeration capacity reserve, which is generated at reduced thermal loads, for the air precooling in the air cooler booster stage. This solution provides the absorption lithium-bromide chiller installed (designed) refrigeration capacity and cost reduction by almost 30%. The solution to increase the efficiency of gas turbine unit inlet air cooling through using the absorption chiller excessive refrigeration potential accumulated in the thermal storage has been proposed.


2007 ◽  
Vol 31 (13) ◽  
pp. 1292-1306 ◽  
Author(s):  
Galal M. Zaki ◽  
Rahim K. Jassim ◽  
Majed M. Alhazmy

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