Film Cooling From Novel Sister Shaped Single-Holes

Author(s):  
Siavash Khajehhasani ◽  
Bassam Jubran

A numerical investigation of the film cooling performance from novel sister shaped single-holes (SSSH) is presented in this paper and the obtained results are compared with a single cylindrical hole, a forward diffused shaped hole, as well as discrete sister holes. Three types of the novel sister shaped single-hole schemes namely downstream, upstream and up/downstream SSSH, are designed based on merging the discrete sister holes to the primary hole in order to reduce the jet lift-off effect and increase the lateral spreading of the coolant on the blade surface as well as a reduction in the amount of coolant in comparison with discrete sister holes. The simulations are performed using three-dimensional Reynolds-Averaged Navier Stokes analysis with the realizable k–ε model combined with the standard wall function. The upstream SSSH demonstrates similar film cooling performance to that of the forward diffused shaped hole for the low blowing ratio of 0.5. While it performs more efficiently at M = 1, where the centerline and laterally averaged effectiveness results improved by 70% and 17%, respectively. On the other hand, the downstream and up/downstream SSSH schemes show a considerable improvement in film cooling performance in terms of obtaining higher film cooling effectiveness and less jet lift-off effect as compared with the single cylindrical and forward diffused shaped holes for both blowing ratios of M = 0.5 and 1. For example, the laterally averaged effectiveness for the downstream SSSH configuration shows an improvement of approximately 57% and 110% on average as compared to the forward diffused shaped hole for blowing ratios of 0.5 and 1, respectively.

2012 ◽  
Vol 134 (10) ◽  
Author(s):  
Ki-Don Lee ◽  
Kwang-Yong Kim

This paper presents a numerical investigation of the film-cooling performance of a novel film-cooling hole in comparison with a fan-shaped hole. The novel shaped hole is designed to increase the lateral spreading of coolant on the cooling surface. The film-cooling performance of the novel shaped hole is evaluated at a density ratio of 1.75 and the range of the blowing ratio of 0.5–2.5. The simulations were performed using three-dimensional Reynolds-averaged Navier–Stokes analysis with the SST k-ω model. The numerical results for the fan-shaped hole show very good agreement with the experimental data. For the blowing ratio of 0.5, the novel shaped film-cooling hole shows a similar cooling performance as the fan-shaped hole. However, as the blowing ratio increases, the novel shaped hole shows greatly improved lateral spreading of the coolant and the cooling performance in terms of the film-cooling effectiveness in comparison with the fan-shaped hole.


Author(s):  
Siavash Khajehhasani ◽  
Bassam A. Jubran

The film cooling performance using novel sister shaped single-hole (SSSH) schemes are numerically investigated in the present study. The downstream, upstream and up/downstream SSSH configurations are formed by merging the discrete sister holes to the primary injection hole through a series of specific orientations. The obtained results are compared with a conventional cylindrical hole and a forward diffused shaped hole. The RANS simulations are performed using the realizable k-ε model with the standard wall function. Results are presented for low and high blowing ratios of 0.25 and 1.5, respectively. The film cooling effectiveness is notably increased for the novel shaped holes, particularly at the high blowing ratio of 1.5. Furthermore, a considerable decrease in the jet lift-off has been achieved for the proposed film hole geometries, wherein fully attached flow to the wall surface is observed for the upstream and up/downstream SSSH schemes.


2014 ◽  
Vol 554 ◽  
pp. 225-229 ◽  
Author(s):  
Nor Azwadi Che Sidik ◽  
Kianpour Ehsan

This study was accomplished in order to investigate the effects of cylindrical and row trenched cooling holes with alignment angle of 0 degree and 90 degree at blowing ratio, BR = 3.18 on the film cooling performance adjacent to the endwall surface of a combustor simulator. In this research a three dimensional representation of Pratt and Whitney gas turbine engine was simulated and analyzed with a commercial finite volume package FLUENT 6.2. The current study has been performed with Reynolds-averaged Navier-Stokes turbulence model (RANS) on internal cooling passages. This combustor simulator combined the interaction of two rows of dilution jets, which were staggered in the stream wise direction and aligned in the span wise direction, with that of film cooling along the combustor liner walls. The findings of the study declared that with using the row trenched holes near the endwall surface, film cooling effectiveness is doubled compared to the cooling performance of baseline case.


Author(s):  
Jianxia Luo ◽  
Cunliang Liu ◽  
Huiren Zhu

Film cooling performances of three film holes have been numerical researched in this paper, including a lateral inclined cylindrical hole, a fan-shaped hole and a y-shaped hole. The simulation is computed by the commercial software Fluent based on Reynolds Averaged Navier-Stokes (RANS) equations and realizable k-ε turbulence model with enhanced wall treatment. The y-shaped hole is a novel film hole developed from the lateral inclined cylindrical hole. With inner crossflow, the jet of the lateral inclined cylindrical hole performs to be two streams as a result of the helical motion in the hole. Accordingly, the hole exit was optimized with two expansions: one is expanded along the lateral inclined direction and the other is expanded along the mainstream flow direction. The lateral inclined cylindrical hole with two expansions at the exit is named the y-shaped hole. Compared to the fundamental lateral inclined cylindrical hole, the y-shaped hole has different counter-rotating vortices and much better film coverage. Experiments have been conducted to test the film cooling performance of the y-shaped hole. Compared to the lateral inclined cylindrical hole, much higher film cooling effectiveness has been measured in the y-shaped hole as a result of the enhanced lateral film coverage and the weakened film dissipation in the streamwise direction. The film performance of the y-shaped hole rises with the increase of the blowing ratio. At M = 2.0, the film of the y-shaped hole keeps close to the wall while the film of the lateral inclined cylindrical hole is completely lifted up, resulting in the increase of the area average film cooling effectiveness up to 128.7%.


Author(s):  
Siavash Khajehhasani ◽  
Bassam Jubran

A numerical study on the effects of sister holes locations on film cooling performance is presented. This includes the change of the location of the individual discrete sister holes in the streamwise and spanwise directions, where each one of these directions includes 9 different locations, The simulations are performed using three-dimensional Reynolds-Averaged Navier Stokes analysis with the realizable k–ε model combined with the standard wall function. The variation of the sister holes in the streamwise direction provides similar film cooling performance as the base case for both blowing ratios of 0.5 and 1. On the other hand, the spanwise variation of the sister holes’ location has a more prominent effect on the effectiveness. In some cases, as a result of the anti-vortices generated from the sister holes and the repositioning of the sister holes in the spanwise direction, the jet lift-off effect notably decreases and more volume of coolant is distributed in the spanwise direction.


2021 ◽  
Author(s):  
Jie Wang ◽  
Chao Zhang ◽  
Xuebin Liu ◽  
Liming Song ◽  
Jun Li ◽  
...  

Abstract Aiming at investigating the effects of crossflow and vortex generator on film cooling characteristics of fan-shaped hole, the film cooling performance was measured experimentally by infrared camera. The blowing ratio is fixed at 0.5 and 1.5. The Reynolds number of the mainstream based on the hole diameter remains at 7000 and the inlet Reynolds number of crossflow is 40000. The experimental results show that the film cooling performance becomes better when the blowing ratio increases from 0.5 to 1.5 for each model, and the film cooling performance becomes worse under the influence of crossflow. When the blowing ratio is 1.5, the area-averaged film cooling effectiveness of the fan-shaped hole model with vortex generator decreases by 16.6% because of the influence of crossflow. The combined model always performs better compared with the model without vortex generator under all working conditions. When the blowing ratio becomes 1.5, under the influence of crossflow, the area-averaged film cooling effectiveness of the combined model could increase by 14.8%, compared with the model without vortex generator. To further improve the film cooling performance, the global optimization algorithm based on the Kriging method and the CFD technology are coupled to optimize the combined model under crossflow condition at the high blowing ratio, and the optimized design is verified by experiments. The experimental results show that the area-averaged film cooling effectiveness of the optimized design increases by 17.8% compared with the reference model.


Author(s):  
Chao Zhang ◽  
Jie Wang ◽  
Xin Luo ◽  
Liming Song ◽  
Jun Li ◽  
...  

Abstract In our experiments, the film cooling performance of the configurations combined the different hole with the vortex generator was investigated experimentally, measured by the infrared camera. Four different configurations were studied at the blowing ratio varying at M = 0.5, 1.0, 1.5, 2.0, 2.5 and 3.0. In all cases, the Reynold number of the mainstream based on the hole diameter remained at Re = 8000, and the density ratio kept at DR = 1.7. Experimental results show that for the two models combining the cylindrical hole and fan-shaped hole with the vortex generator respectively, the film cooling performance becomes better when the blowing ratio increases from M = 0.5 to M = 2.0, and then decreases when the blowing ratio increases from M = 2.0 to M = 3.0. The model combining the fan-shaped hole with the vortex generator performs the best among the four models at each blowing ratio. Its film attachment holds the most extensive lateral distribution and its overall film cooling effectiveness could keep at a high level at a wide range of blowing ratios from M = 1.0 to M = 3.0. The combined model of the fan-shaped hole could improve the area-averaged film effectiveness at most 25.5% than that of the single hole model at M = 2.0. Moreover, the combined model of the cylindrical hole could improve the area-averaged film cooling effectiveness at most 431% than that of the single cylindrical hole model at M = 3.0.


2021 ◽  
pp. 1-28
Author(s):  
Zhi-Qiang Yu ◽  
Jianjun Liu ◽  
Chen Li ◽  
Baitao An ◽  
Guang-Yao Xu

Abstract This paper focuses on the influences of the discrete hole shape and layout on the blade endwall film cooling effectiveness. The diffusion slot hole was first applied to the blade endwall and compared with the fan-shaped hole. The effect of upstream purge slot injection on the film cooling performance of the discrete hole was also investigated. Experiments were performed in a linear cascade with a exit Reynolds number of 2.64×105. The film cooling effectiveness on the blade endwall were measured by the pressure sensitive paint technique. Results indicate that the diffusion slot hole significantly increases the film cooling effectiveness on the blade endwall compared to the fan-shaped hole, especially at high blowing ratio. The maximum relative increment of the cooling effectiveness is over 40%. The layout with the discrete holes arranged lining up with the tangent direction of the blade profile offset curves exhibits a comparable film cooling effectiveness with the layout with the discrete holes arranged according to the cross-flow direction. The film cooling effectiveness on the pressure surface corner is remarkably enhanced by deflecting the hole orientation angle towards the pressure surface. The combination of purge slot and diffusion slot holes supplies a full coverage film cooling for the entire blade endwall at coolant mass flow ratio of the purge slot of 1.5% and blowing ratio of 2.5. In addition, the slot injection leads to a non-negligible influence on the cooling performance of the discrete holes near the separation line.


Author(s):  
Yongbin Ji ◽  
Prashant Singh ◽  
Srinath V. Ekkad ◽  
Shusheng Zhang

Film cooling behavior of a single cylindrical hole inclined at an angle of 35° with respect to a flat surface is numerically predicted in this study. Adiabatic film cooling effectiveness has been presented to evaluate the influence of the scoop placed on the coolant entry side. The effect of blowing ratio (0.65, 1, 1.5 and 2) and the length-to-diameter ratio (1.7 and 4.4) are examined. Three-dimensional Reynolds-averaged Navier-Stokes analysis with SST turbulence model is used for the computations. It has been found that both centerline and laterally averaged adiabatic film cooling effectiveness are enhanced by the scoop and the enhancement increases with the blowing ratio in the investigated range of variables. The scoop was more effective for the higher length-to-diameter ratio cases (L/D = 4.4) because of better velocity distribution at the film hole exit, which makes coolant reattach at a more upstream location after blowing off from the wall.


2013 ◽  
Vol 716 ◽  
pp. 699-704 ◽  
Author(s):  
Ping Dai ◽  
Nai Yun Yu

Effects of hole shapes on film cooling effectiveness downstream of one row of film holes at the blade were investigated using a three-dimensional finite volume method and multi-block technique. The present study also received velocity vectors about different hole shapes. The hole geometries studied include standard cylindrical hole and forward diffused shaped hole and converging slot-hole. It was found that the film cooling effectiveness of cylindrical holes obviously declined along with increasing the blowing ratio. Results of the shaped holes configuration present a marked improvement, with a high effectiveness at the lateral area between adjacent holes and effectiveness of the converging slot-hole was superior to other holes in various blowing ratios. The film cooling effectiveness realized by the slot-holes compared to the cylindrical and forward diffused shaped holes was more excelled at downstream of the intersection of the two slot-holes. The converging slot-hole and forward diffused shaped hole can reduce the vortex intensity, and then enhance the film cooling effectiveness.


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