Numerical Study on the Influence of Hole Shape on Film Cooling Effectiveness

2013 ◽  
Vol 716 ◽  
pp. 699-704 ◽  
Author(s):  
Ping Dai ◽  
Nai Yun Yu
Keyword(s):  
Film Cooling ◽  
Numerical Study ◽  
Three Dimensional ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Blowing Ratio ◽  
Cylindrical Holes ◽  
Shaped Hole ◽  
Volume Method ◽  
Lateral Area

Effects of hole shapes on film cooling effectiveness downstream of one row of film holes at the blade were investigated using a three-dimensional finite volume method and multi-block technique. The present study also received velocity vectors about different hole shapes. The hole geometries studied include standard cylindrical hole and forward diffused shaped hole and converging slot-hole. It was found that the film cooling effectiveness of cylindrical holes obviously declined along with increasing the blowing ratio. Results of the shaped holes configuration present a marked improvement, with a high effectiveness at the lateral area between adjacent holes and effectiveness of the converging slot-hole was superior to other holes in various blowing ratios. The film cooling effectiveness realized by the slot-holes compared to the cylindrical and forward diffused shaped holes was more excelled at downstream of the intersection of the two slot-holes. The converging slot-hole and forward diffused shaped hole can reduce the vortex intensity, and then enhance the film cooling effectiveness.

Numerical Study on Film Cooling Effectiveness from Converging Slot-Hole

2013 ◽  
Vol 740 ◽  
pp. 836-841
Author(s):  
Ping Dai ◽  
Nai Yun Yu
Keyword(s):  
Film Cooling ◽  
Numerical Study ◽  
Three Dimensional ◽  
Lateral Spreading ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Blowing Ratio ◽  
Vortex Pairs ◽  
Hole Geometry ◽  
Volume Method

Film cooling effectiveness downstream and spanwise distribution of one row of converging slot-holes at the blade were investigated using a three-dimensional finite volume method and multi-block technique at the blowing ratio ranging from 0.5 to 2.0. Previous successful application of a two-layer turbulence model to cylindrical is extended to predict film cooling for the converging slot-hole geometry. Also, the influence of jet angle on film cooling effectiveness from converging slot-holes at the blade was studied. The results showed that the centerline effectiveness of converging slot-hole was going to be increased along with blowing ratio increasing. It was also shown that the uniform lateral spreading of the effectiveness with an enhancement of the intersection of the two slot-holes. It was found that cooling effectiveness for 25° was superior to other jet angle for any blowing ratios. Furthermore, the improvement realized by the small jet angle compared to the other jet angle holes was more important at the higher blowing ratio than it was at the lower one. Cooling effectiveness of 45° and 60° holes was declining along downstream of the holes, but it was improving over again at somewhere from downstream and then it was continuing decline. Cooling effectiveness of 60° holes presented a marked improvement compared to 45° holes at beyond downstream of the holes. Counter rotating vortex pairs at the exit of big jet angle holes were obvious and strong, but these vortexes have been weakened at the exit of small jet angle holes and results in a better coolant protection than that of the big jet angle holes.

Enhanced Film Cooling Effectiveness by Integration of Horn-Shaped and Cylindrical Holes

2017 ◽  
Author(s):  
Rui Zhu ◽  
Gongnan Xie ◽  
Terrence W. Simon
Keyword(s):  
Film Cooling ◽  
Numerical Study ◽  
Turbine Blades ◽  
Cylindrical Hole ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Transverse Tensile ◽  
First Case ◽  
Cylindrical Holes ◽  
Shaped Hole

In search of improved cooling of gas turbine blades, the thermal performances of two different film cooling hole geometries (horn-shaped and cylindrical) are investigated in this numerical study. The horn-shaped hole is designed from a cylindrical hole by expanding the hole in the transverse direction to double the hole size at the exit. The two hole shapes are evaluated singly and in tandem. The tandem geometry assumes three configurations made by locating the cylindrical hole at three different positions relative to the horn-shaped hole such that their two axes remain parallel to one another. One has the cylindrical hole downstream from the center of the horn-shaped hole, a second has the cylindrical hole to the left of (as seen by the flow emerging from the horn-shaped hole) and at the same streamwise location as the horn-shaped hole (θ = 90°) and the third has an intermediate geometry between those two geometries (downstream and to the left of the horn-shaped hole - θ = 45°). It is shown from the simulation results that the cooling effectiveness values for the θ = 45° and 90° cases are much better than that for θ = 0° (the first case), and the configuration with θ = 45° exhibits the best cooling performance of the three tandem arrangements. These improvements are attributed to the interaction of vortices from the two different holes, which weakens the counter-rotating vortex pairs inherent to film cooling jet to freestream interaction, counteracts with the lift forces, enhances transverse tensile forces and, thus, enlarges the film coverage zone by widening the flow attachment region. Overall, this research reveals that integration of horn-shaped and cylindrical holes provides much better film cooling effectiveness than cases where two cylindrical film cooling holes are applied with the same tandem configuration.

The Effect of Using Ramps with Trench Cylindrical Holes on Film Cooling Effectiveness

2015 ◽  
Vol 3 (2) ◽  
pp. 15-27
Author(s):  
Ahmed A. Imram ◽  
Humam K. Jalghef ◽  
Falah F. Hatem
Keyword(s):  
Numerical Simulation ◽  
Film Cooling ◽  
Air Injection ◽  
Baseline Model ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Blowing Ratio ◽  
Hot Air ◽  
Test Study ◽  
Cylindrical Holes

     The effect of introducing ramp with a cylindrical slot hole on the film cooling effectiveness has been investigated experimentally and numerically. The film cooling effectiveness measurements are obtained experimentally. A test study was performed at a single mainstream with Reynolds number 76600 at three different coolant to mainstream blowing ratios 1.5, 2, and 3. Numerical simulation is introduced to primarily estimate the best ramp configurations and to predict the behavior of the transport phenomena in the region linked closely to the interaction between the coolant air injection and the hot air mainstram flow. The results showed that using ramps with trench cylindrical holes would enhanced the overall film cooling effectiveness by 83.33% compared with baseline model at blowing ratio of 1.5, also  the best overall flim cooling effectevness was obtained at blowing ratio of 2 while it is reduced at blowing ratio of 3.

Influence of Coolant Density on Turbine Platform Film-Cooling With Stator–Rotor Purge Flow and Compound-Angle Holes

2014 ◽  
Vol 6 (4) ◽  
Author(s):  
Kevin Liu ◽  
Shang-Feng Yang ◽  
Je-Chin Han
Keyword(s):  
Film Cooling ◽  
Density Ratio ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Fundamental Parameters ◽  
Blowing Ratio ◽  
Purge Flow ◽  
Cylindrical Holes ◽  
Exit Mach Number ◽  
Compound Angle

A detailed parametric study of film-cooling effectiveness was carried out on a turbine blade platform. The platform was cooled by purge flow from a simulated stator–rotor seal combined with discrete hole film-cooling. The cylindrical holes and laidback fan-shaped holes were accessed in terms of film-cooling effectiveness. This paper focuses on the effect of coolant-to-mainstream density ratio on platform film-cooling (DR = 1 to 2). Other fundamental parameters were also examined in this study—a fixed purge flow of 0.5%, three discrete-hole film-cooling blowing ratios between 1.0 and 2.0, and two freestream turbulence intensities of 4.2% and 10.5%. Experiments were done in a five-blade linear cascade with inlet and exit Mach number of 0.27 and 0.44, respectively. Reynolds number of the mainstream flow was 750,000 and was based on the exit velocity and chord length of the blade. The measurement technique adopted was the conduction-free pressure sensitive paint (PSP) technique. Results indicated that with the same density ratio, shaped holes present higher film-cooling effectiveness and wider film coverage than the cylindrical holes, particularly at higher blowing ratios. The optimum blowing ratio of 1.5 exists for the cylindrical holes, whereas the effectiveness for the shaped holes increases with an increase of blowing ratio. Results also indicate that the platform film-cooling effectiveness increases with density ratio but decreases with turbulence intensity.

A Parametric Numerical Study of the Effects of Freestream Turbulence Intensity and Length Scale on Anti-Vortex Film Cooling Design at High Blowing Ratio

2013 ◽  
Author(s):  
Timothy W. Repko ◽  
Andrew C. Nix ◽  
James D. Heidmann
Keyword(s):  
Turbulence Intensity ◽  
Film Cooling ◽  
Numerical Study ◽  
Length Scale ◽  
Freestream Turbulence ◽  
Cooling Effectiveness ◽  
Length Scales ◽  
Film Cooling Effectiveness ◽  
Blowing Ratio ◽  
Cooling Design

An advanced, high-effectiveness film-cooling design, the anti-vortex hole (AVH) has been investigated by several research groups and shown to mitigate or counter the vorticity generated by conventional holes and increase film effectiveness at high blowing ratios and low freestream turbulence levels. [1, 2] The effects of increased turbulence on the AVH geometry were previously investigated and presented by researchers at West Virginia University (WVU), in collaboration with NASA, in a preliminary CFD study [3] on the film effectiveness and net heat flux reduction (NHFR) at high blowing ratio and elevated freestream turbulence levels for the adjacent AVH. The current paper presents the results of an extended numerical parametric study, which attempts to separate the effects of turbulence intensity and length-scale on film cooling effectiveness of the AVH. In the extended study, higher freestream turbulence intensity and larger scale cases were investigated with turbulence intensities of 5, 10 and 20% and length scales based on cooling hole diameter of Λx/dm = 1, 3 and 6. Increasing turbulence intensity was shown to increase the centerline, span-averaged and area-averaged adiabatic film cooling effectiveness. Larger turbulent length scales were shown to have little to no effect on the centerline, span-averaged and area-averaged adiabatic film-cooling effectiveness at lower turbulence levels, but slightly increased effect at the highest turbulence levels investigated.

Film Cooling From Novel Sister Shaped Single-Holes

2014 ◽  
Author(s):  
Siavash Khajehhasani ◽  
Bassam Jubran
Keyword(s):  
Film Cooling ◽  
Three Dimensional ◽  
Lateral Spreading ◽  
Navier Stokes ◽  
The Novel ◽  
Cooling Performance ◽  
Film Cooling Effectiveness ◽  
Blowing Ratio ◽  
Shaped Hole ◽  
Lift Off

A numerical investigation of the film cooling performance from novel sister shaped single-holes (SSSH) is presented in this paper and the obtained results are compared with a single cylindrical hole, a forward diffused shaped hole, as well as discrete sister holes. Three types of the novel sister shaped single-hole schemes namely downstream, upstream and up/downstream SSSH, are designed based on merging the discrete sister holes to the primary hole in order to reduce the jet lift-off effect and increase the lateral spreading of the coolant on the blade surface as well as a reduction in the amount of coolant in comparison with discrete sister holes. The simulations are performed using three-dimensional Reynolds-Averaged Navier Stokes analysis with the realizable k–ε model combined with the standard wall function. The upstream SSSH demonstrates similar film cooling performance to that of the forward diffused shaped hole for the low blowing ratio of 0.5. While it performs more efficiently at M = 1, where the centerline and laterally averaged effectiveness results improved by 70% and 17%, respectively. On the other hand, the downstream and up/downstream SSSH schemes show a considerable improvement in film cooling performance in terms of obtaining higher film cooling effectiveness and less jet lift-off effect as compared with the single cylindrical and forward diffused shaped holes for both blowing ratios of M = 0.5 and 1. For example, the laterally averaged effectiveness for the downstream SSSH configuration shows an improvement of approximately 57% and 110% on average as compared to the forward diffused shaped hole for blowing ratios of 0.5 and 1, respectively.

Numerical Study on the Influence of Trench Width on Film Cooling Characteristics of Double-Wave Trench

2017 ◽  
Author(s):  
Bo-lun Zhang ◽  
Li Zhang ◽  
Hui-ren Zhu ◽  
Jian-sheng Wei ◽  
Zhong-yi Fu
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Film Cooling ◽  
Numerical Study ◽  
Leading Edge ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Blowing Ratio ◽  
Trench Width

Film cooling performance of the double-wave trench was numerically studied to improve the film cooling characteristics. Double-wave trench was formed by changing the leading edge and trailing edge of transverse trench into cosine wave. The film cooling characteristics of transverse trench and double-wave trench were numerically studied using Reynolds Averaged Navier Stokes (RANS) simulations with realizable k-ε turbulence model and enhanced wall treatment. The film cooling effectiveness and heat transfer coefficient of double-wave trench at different trench width (W = 0.8D, 1.4D, 2.1D) conditions are investigated, and the distribution of temperature field and flow field were analyzed. The results show that double-wave trench effectively improves the film cooling effectiveness and the uniformity of jet at the downstream wall of the trench. The span-wise averaged film cooling effectiveness of the double-wave trench model increases 20–63% comparing with that of the transverse trench at high blowing ratio. The anti-counter-rotating vortices which can press the film on near-wall are formed at the downstream wall of the double-wave trench. With the double-wave trench width decreasing, the film cooling effectiveness gradually reduces at the hole center-line region of the downstream trench. With the increase of the blowing ratio, the span-wise averaged heat transfer coefficient increases. The span-wise averaged heat transfer coefficient of the double-wave trench with 0.8D and 2.1D trench width is higher than that of the double-wave trench with 1.4D trench width at the high blowing ratio conditions.

Mechanism of Film Cooling with One Inlet and Double Outlet Hole Injection at Various Turbulence Intensities

2018 ◽  
Vol 35 (1) ◽  
pp. 1-9 ◽  
Author(s):  
Guangchao Li ◽  
Yukai Chen ◽  
Zhihai Kou ◽  
Wei Zhang ◽  
Guochen Zhang
Keyword(s):  
Turbulence Intensity ◽  
Film Cooling ◽  
Hole Injection ◽  
Spanwise Direction ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Blowing Ratio ◽  
Outlet Hole ◽  
Cylindrical Holes ◽  
High Turbulence

AbstractThe trunk-branch hole was designed as a novel film cooling concept, which aims for improving film cooling performance by producing anti-vortex. The trunk-branch hole is easily manufactured in comparison with the expanded hole since it consists of two cylindrical holes. The effect of turbulence on the film cooling effectiveness with a trunk-branch hole injection was investigated at the blowing ratios of 0.5, 1.0, 1.5 and 2.0 by numerical simulation. The turbulence intensities from 0.4 % to 20 % were considered. The realizable$k - \varepsilon $turbulence model and the enhanced wall function were used. The more effective anti-vortex occurs at the low blowing ratio of 0.5 %. The high turbulence intensity causes the effectiveness evenly distributed in the spanwise direction. The increase of turbulence intensity leads to a slight decrease of the spanwise averaged effectiveness at the low blowing ratio of 0.5, but a significant increase at the high blowing ratios of 1.5 and 2.0. The optimal blowing ratio of the averaged surface effectiveness is improved from 1.0 to 1.5 when the turbulence intensity increases from 0.4 % to 20 %.

Injection Angle Influence of Secondary Holes on the Enhancement of Film Cooling Effectiveness With Horn-Shaped or Cylindrical Primary Holes

2017 ◽  
Author(s):  
Rui Zhu ◽  
Gongnan Xie ◽  
Terrence W. Simon
Keyword(s):  
Film Cooling ◽  
Numerical Study ◽  
Cylindrical Hole ◽  
Cooling Effectiveness ◽  
Cooling Performance ◽  
Film Cooling Effectiveness ◽  
Injection Angle ◽  
Inclination Angles ◽  
Cooling Hole ◽  
Cylindrical Holes

Secondary holes to a main film cooling hole are used to improve film cooling performance by creating anti-kidney vortices. The effects of injection angle of the secondary holes on both film cooling effectiveness and surrounding thermal and flow fields are investigated in this numerical study. Two kinds of primary hole shapes are adopted. One is a cylindrical hole, the other is a horn-shaped hole which is designed from a cylindrical hole by expanding the hole in the transverse direction to double the hole size at the exit. Two smaller cylindrical holes, the secondary holes, are located symmetrically about the centerline and downstream of the primary hole. Three compound injection angles (α = 30°, 45° and 60°, β = 30°) of the secondary holes are analyzed while the injection angle of the primary hole is kept at 45°. Cases with various blowing ratios are computed. It is shown from the simulation that cooling effectiveness of secondary holes with a horn-shaped primary hole is better than that with a cylindrical primary hole, especially at high blowing ratios. With a cylindrical primary hole, increasing inclination angle of the secondary holes provides better cooling effectiveness because the anti-kidney vortices created by shallow secondary holes cannot counteract the kidney vortex pairs adequately, enhancing mixing of main flow and coolant. For secondary holes with a horn-shaped primary hole, large secondary hole inclination angles provide better cooling performance at low blowing ratios; but, at high blowing ratios, secondary holes with small inclination angles are more effective, as the film coverage becomes wider in the downstream area.

Experimental Investigation and Optimal Design on the Film Cooling Performance of Fan-Shaped Hole With Vortex Generator Fed by Crossflow

2021 ◽  
Author(s):  
Jie Wang ◽  
Chao Zhang ◽  
Xuebin Liu ◽  
Liming Song ◽  
Jun Li ◽  
...  
Keyword(s):  
Reynolds Number ◽  
Film Cooling ◽  
Vortex Generator ◽  
Optimized Design ◽  
Combined Model ◽  
Cooling Effectiveness ◽  
Cooling Performance ◽  
Film Cooling Effectiveness ◽  
Blowing Ratio ◽  
Shaped Hole

Abstract Aiming at investigating the effects of crossflow and vortex generator on film cooling characteristics of fan-shaped hole, the film cooling performance was measured experimentally by infrared camera. The blowing ratio is fixed at 0.5 and 1.5. The Reynolds number of the mainstream based on the hole diameter remains at 7000 and the inlet Reynolds number of crossflow is 40000. The experimental results show that the film cooling performance becomes better when the blowing ratio increases from 0.5 to 1.5 for each model, and the film cooling performance becomes worse under the influence of crossflow. When the blowing ratio is 1.5, the area-averaged film cooling effectiveness of the fan-shaped hole model with vortex generator decreases by 16.6% because of the influence of crossflow. The combined model always performs better compared with the model without vortex generator under all working conditions. When the blowing ratio becomes 1.5, under the influence of crossflow, the area-averaged film cooling effectiveness of the combined model could increase by 14.8%, compared with the model without vortex generator. To further improve the film cooling performance, the global optimization algorithm based on the Kriging method and the CFD technology are coupled to optimize the combined model under crossflow condition at the high blowing ratio, and the optimized design is verified by experiments. The experimental results show that the area-averaged film cooling effectiveness of the optimized design increases by 17.8% compared with the reference model.

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