Towards Predicting Lean Blow-Off Based on Damköhler Number and Practical Reaction Zone

Author(s):  
Zhonghao Wang ◽  
Bin Hu ◽  
Qingjun Zhao ◽  
Jianzhong Xu

Lean Blow-off (LBO) is important in gas turbine combustion. In this paper, numerical simulation and experiment are conducted to develop a new method for LBO prediction of gas turbine combustors based on Damköhler (Da) number and practical reaction zone (PRZ). PRZ is established based on OH concentration in the reacting flow of combustor, and it is simplified to a perfectly stirred reactor (PSR) due to the drastic mixing caused by swirling flow. Flow time scale (Ft) and chemical time scale (Ct) contained in Da number are all specified based on PRZ. Flow time scale (Ft) is defined as the residence time of fuel flowing through the PRZ, and chemical time scale (Ct) is defined as the shortest time needed to trigger the chemical reaction in PRZ. Da numbers, which introduce the physical competition between Ft and Ct, are calculated under LBO conditions and design point. The average Da number at LBO is about 1, ranging from 0.6 to 1.86, and the Da number of design condition is 4.33, showing that the method proposed in the paper is reliable and has the potential for practical engineering applications.

Author(s):  
Tao Ren ◽  
Michael F. Modest ◽  
Somesh Roy

Radiative heat transfer is studied numerically for reacting swirling flow in an industrial gas turbine burner operating at a pressure of 15 bar. The reacting field characteristics are computed by Reynolds-averaged Navier-Stokes (RANS) equations using the k-ε model with the partially stirred reactor (PaSR) combustion model. The GRI-Mech 2.11 mechanism, which includes nitrogen chemistry, is used to demonstrate the the ability of reducing NOx emissions of the combustion system. A Photon Monte Carlo (PMC) method coupled with a line-by-line spectral model is employed to accurately account for the radiation effects. CO2, H2O and CO are assumed to be the only radiatively participating species and wall radiation is considered as well. Optically thin and PMC-gray models are also employed to show the differences between the simplest radiative calculation models and the most accurate radiative calculation model, i.e., PMC-LBL, for the gas turbine burner. It was found that radiation does not significantly alter the temperature level as well as CO2 and H2O concentrations. However, it has significant impacts on the NOx levels at downstream locations.


Author(s):  
Zhonghao Wang ◽  
Bin Hu ◽  
Aibing Fang ◽  
Aiming Deng ◽  
Junhua Zhang ◽  
...  

A hybrid lean blow-off prediction method based on Damköhler ( Da) number was proposed in the authors’ previous study. However, the uniform model for fuel drop size distribution cannot fully reflect the actual atomization quality under lean blow-off conditions, which has negative effects on prediction accuracy. In the current study, atomization experiments are conducted under different fuel supply pressure. The atomization quality is described by Rosin–Rammler model and is integrated into numerical simulation. The calculation method of chemical time scale ( τc) is improved by accurately differentiating the inlet and outlet surface of reaction zone. After the improvement, the Da number under lean blow-off conditions mainly lies between 0.3 and 0.8, while under the designing condition, the Da number is about 20. Compared with the former method, the optimized method in the present article can distinguish stable combustion states markedly from lean blow-off states. Through the introduction of detailed atomization information and the improvement of time scale calculation, lean blow-off prediction accuracy in the present work is efficiently improved, which can provide powerful technical support for engineering applications.


Author(s):  
Tao Ren ◽  
Michael F. Modest ◽  
Somesh Roy

Radiative heat transfer is studied numerically for reacting swirling flow in an industrial gas turbine burner operating at a pressure of 15 bar. The reacting field characteristics are computed by Reynolds-averaged Navier–Stokes (RANS) equations using the k-ϵ model with the partially stirred reactor (PaSR) combustion model. The GRI-Mech 2.11 mechanism, which includes nitrogen chemistry, is used to demonstrate the ability of reducing NOx emissions of the combustion system. A photon Monte Carlo (PMC) method coupled with a line-by-line (LBL) spectral model is employed to accurately account for the radiation effects. Optically thin (OT) and PMC–gray models are also employed to show the differences between the simplest radiative calculation models and the most accurate radiative calculation model, i.e., PMC–LBL, for the gas turbine burner. It was found that radiation does not significantly alter the temperature level as well as CO2 and H2O concentrations. However, it has significant impacts on the NOx levels at downstream locations.


Author(s):  
Daero Jeong ◽  
Kang Y. Huh

This study is concerned with numerical simulation of a simple swirl flame and a 5MW commercial gas turbine combustor both operating on methane/air. Validation is performed for turbulent flow and combustion models against some measurement data (http://public.ca.sandia.gov/TNF/swirlflames.html). Evaluation is performed for the standard k-e and the realizable k-e models in the nonreacting swirl flow and the EBU (eddy breakup) and the PPDF (presumed probability density function) models in the reacting flow of the 5 MW commercial combustor. Independent simulations are carried out for the main and pilot nozzles to avoid flashback and to provide realistic inflow boundary conditions for the combustor. Important geometrical details such as air swirlers, vane passages and liner holes are taken into account. Different turbulence models result in similar flow patterns with varying sizes of the recirculation pockets in the central region and at the outside corner. The EBU and the PPDF models show similar downstream distributions of mean flow and temperature, while the EBU shows a lifted flame with a stronger effect of swirl due to limited increase of axial momentum by volume expansion near the nozzle.


Author(s):  
Suhyeon Park ◽  
David Gomez-Ramirez ◽  
Siddhartha Gadiraju ◽  
Sandeep Kedukodi ◽  
Srinath V. Ekkad ◽  
...  

In this study, we provide detailed wall heat flux measurements and flow details for reacting flow conditions in a model combustor. Heat transfer measurements inside a gas turbine combustor provide one of the most serious challenges for gas turbine researchers. Gas turbine combustor improvements require accurate measurement and prediction of reacting flows. Flow and heat transfer measurements inside combustors under reacting flow conditions remain a challenge. The mechanisms of thermal energy transfer must be investigated by studying the flow characteristics and associated heat load. This paper experimentally investigates the effects of combustor operating conditions on the reacting flow in an optical single can combustor. The swirling flow was generated by an industrial lean premixed, axial swirl fuel nozzle. Planar particle image velocimetry (PIV) data were analyzed to understand the characteristics of the flow field. Liner surface temperatures were measured in reacting condition with an infrared camera for a single case. Experiments were conducted at Reynolds numbers ranging between 50,000 and 110,000 (with respect to the nozzle diameter, DN); equivalence ratios between 0.55 and 0.78; and pilot fuel split ratios of 0 to 6%. Characterizing the impingement location on the liner, and the turbulent kinetic energy (TKE) distribution were a fundamental part of the investigation. Self-similar characteristics were observed at different reacting conditions. Swirling exit flow from the nozzle was found to be unaffected by the operating conditions with little effect on the liner. Comparison between reacting and nonreacting flows (NR) yielded very interesting and striking differences.


2013 ◽  
Vol 838-841 ◽  
pp. 1667-1670
Author(s):  
Ming Hua Deng ◽  
Zhu Gao ◽  
Da Wei Mao

In some textbooks, the Steady-flow Integral Method (SIM) was used to compute the full time of Draining into a Ship Lock, although this method is simple, it only provides a coarse estimation and somehow misleads the students due to approximating the unsteady problem as a steady one and ignoring the inertia effect. The more complex CFD-based model, FLUENT, was used to compensate these shortcomings, the Volume of Fluid (VOF) method was utilized to calculate the free-surface, and the turbulence closure was obtained by the realizable k-ε turbulence model. The values of draining time derived from the two different methods have the same order of magnitude. By CFD, a more precise estimation of the draining time and abundant details about the draining process were obtained. In practical engineering, the geometry of a lock is far more complex than here, the SIM is hard to satisfy the demands for a optimal design, while the CFD method is a nice choice for this purpose.


Author(s):  
I. V. Novosselov ◽  
P. C. Malte ◽  
S. Yuan ◽  
R. Srinivasan ◽  
J. C. Y. Lee

A chemical reactor network (CRN) is developed and applied to a dry low emissions (DLE) industrial gas turbine combustor with the purpose of predicting exhaust emissions. The development of the CRN model is guided by reacting flow computational fluid dynamics (CFD) using the University of Washington (UW) eight-step global mechanism. The network consists of 31 chemical reactor elements representing the different flow and reaction zones of the combustor. The CRN is exercised for full load operating conditions with variable pilot flows ranging from 35% to 200% of the neutral pilot. The NOpilot. The NOx and the CO emissions are predicted using the full GRI 3.0 chemical kinetic mechanism in the CRN. The CRN results closely match the actual engine test rig emissions output. Additional work is ongoing and the results from this ongoing research will be presented in future publications.


Author(s):  
H. X. Liang ◽  
Q. W. Wang ◽  
L. Q. Luo ◽  
Z. P. Feng

Three-dimensional numerical simulation was conducted to investigate the flow field and heat transfer performance of the Cross-Wavy Primary Surface (CWPS) recuperators for microturbines. Using high-effective compact recuperators to achieve high thermal efficiency is one of the key techniques in the development of microturbine in recent years. Recuperators need to have minimum volume and weight, high reliability and durability. Most important of all, they need to have high thermal-effectiveness and low pressure-losses so that the gas turbine system can achieve high thermal performances. These requirements have attracted some research efforts in designing and implementing low-cost and compact recuperators for gas turbine engines recently. One of the promising techniques to achieve this goal is the so-called primary surface channels with small hydraulic dimensions. In this paper, we conducted a three-dimensional numerical study of flow and heat transfer for the Cross-Wavy Primary Surface (CWPS) channels with two different geometries. In the CWPS configurations the secondary flow is created by means of curved and interrupted surfaces, which may disturb the thermal boundary layers and thus improve the thermal performances of the channels. To facilitate comparison, we chose the identical hydraulic diameters for the above four CWPS channels. Since our experiments on real recuperators showed that the Reynolds number ranges from 150 to 500 under the operating conditions, we implemented all the simulations under laminar flow situations. By analyzing the correlations of Nusselt numbers and friction factors vs. Reynolds numbers of the four CWPS channels, we found that the CWPS channels have superior and comprehensive thermal performance with high compactness, i.e., high heat transfer area to volume ratio, indicating excellent commercialized application in the compact recuperators.


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