Thermal Performance of Double-Sided, Partial Height Strip Fin Arrays in a High Aspect Ratio, Rectangular Channel

2021 ◽  
Author(s):  
Nathaniel J. Tracy ◽  
Lesley M. Wright ◽  
Je-Chin Han

Abstract Friction loss and heat transfer enhancement measurements were obtained for double-sided, partial height, strip fin arrays within a high aspect ratio (AR = 8), rectangular channel. Fins were arranged in a staggered array configuration with channel height to fin thickness ratio H/W = 9.6, spanwise spacing distance to fin thickness ratio S/W = 8.0, and streamwise spacing distance to fin length ratio X/L = 1.0. Shortened strip fins of equal length are positioned directly opposite of each other on the upper and lower channel surfaces with three gap size to channel height ratios considered G/H = 0.2, 0.3, and 0.4. The thermal performance of each fin configuration is determined from the measured pressure drop across the array and regionally averaged heat transfer coefficients at flow Reynolds numbers ranging from Re = 20,000–80,000. The partial height strip fin results are compared to baseline cases of strip fins spanning the full height of the channel and the smooth channel without roughness elements. Linear correlations of friction loss and power correlations of the heat transfer enhancement and thermal performance are provided as functions of flow Reynolds numbers for all cases. Strip fins spanning the full height of the channel provide the greatest heat transfer enhancement of all cases but introducing a gap size can significantly reduce friction losses. Full height strip fins provide the greatest thermal performance for Reynolds numbers ranging from Re = 20,000–30,000, and partial height strip fins with the gap size of G/H = 0.3 provide the greatest thermal performance for flow Reynolds numbers ranging from Re = 40,000–80,000.

Author(s):  
Michael Maurer ◽  
Jens von Wolfersdorf ◽  
Michael Gritsch

An experimental and numerical study was conducted to determine the thermal performance of V-shaped ribs in a rectangular channel with an aspect ratio of 2:1. Local heat transfer coefficients were measured using the steady state thermochromic liquid crystal technique. Periodic pressure losses were obtained with pressure taps along the smooth channel sidewall. Reynolds numbers from 95,000 to 500,000 were investigated with V-shaped ribs located on one side or on both sides of the test channel. The rib height-to-hydraulic diameter ratios (e/Dh) were 0.0625 and 0.02, and the rib pitch-to-height ratio (P/e) was 10. In addition, all test cases were investigated numerically. The commercial software FLUENT™ was used with a two-layer k-ε turbulence model. Numerically and experimentally obtained data were compared. It was determined that the heat transfer enhancement based on the heat transfer of a smooth wall levels off for Reynolds numbers over 200,000. The introduction of a second ribbed sidewall slightly increased the heat transfer enhancement whereas the pressure penalty was approximately doubled. Diminishing the rib height at high Reynolds numbers had the disadvantage of a slightly decreased heat transfer enhancement, but benefits in a significantly reduced pressure loss. At high Reynolds numbers small-scale ribs in a one-sided ribbed channel were shown to have the best thermal performance.


2006 ◽  
Vol 129 (4) ◽  
pp. 800-808 ◽  
Author(s):  
Michael Maurer ◽  
Jens von Wolfersdorf ◽  
Michael Gritsch

An experimental and numerical study was conducted to determine the thermal performance of V-shaped ribs in a rectangular channel with an aspect ratio of 2:1. Local heat transfer coefficients were measured using the steady state thermochromic liquid crystal technique. Periodic pressure losses were obtained with pressure taps along the smooth channel sidewall. Reynolds numbers from 95,000 to 500,000 were investigated with V-shaped ribs located on one side or on both sides of the test channel. The rib height-to-hydraulic diameter ratios (e∕Dh) were 0.0625 and 0.02, and the rib pitch-to-height ratio (P∕e) was 10. In addition, all test cases were investigated numerically. The commercial software FLUENT™ was used with a two-layer k-ε turbulence model. Numerically and experimentally obtained data were compared. It was determined that the heat transfer enhancement based on the heat transfer of a smooth wall levels off for Reynolds numbers over 200,000. The introduction of a second ribbed sidewall slightly increased the heat transfer enhancement whereas the pressure penalty was approximately doubled. Diminishing the rib height at high Reynolds numbers had the disadvantage of a slightly decreased heat transfer enhancement, but benefits in a significantly reduced pressure loss. At high Reynolds numbers small-scale ribs in a one-sided ribbed channel were shown to have the best thermal performance.


2013 ◽  
Vol 135 (3) ◽  
Author(s):  
Sébastien Kunstmann ◽  
Jens von Wolfersdorf ◽  
Uwe Ruedel

An investigation was conducted to assess the thermal performance of W-shaped, 2W-shaped and 4W-shaped ribs in a rectangular channel. The aspect ratios (W/H) were 2:1, 4:1, and 8:1. The ribs were located on one channel wall. The rib height (e) was kept constant with a rib height-to-hydraulic diameter ratio (e/Dh) of 0.02, 0.03, and 0.06. The rib pitch-to-height ratio (P/e) was 10. The Reynolds numbers investigated (Re > 90 000) are typical for combustor liner cooling configurations of gas turbines. Local heat transfer coefficients using the transient thermochromic liquid crystal technique and overall pressure losses were measured. The rib configurations were investigated numerically to visualize the flow pattern in the channel and to support the understanding of the experimental data. The results show that the highest heat transfer enhancement is obtained by rib configurations with a rib section-to-channel height ratio (Wr/H) of 1:1. W-shaped ribs achieve the highest heat transfer enhancement levels in channels with an aspect ratio of 2:1, 2W-shaped ribs in channels with an aspect ratio of 4:1 and 4W-shaped ribs in channels with an aspect ratio of 8:1. Furthermore, the pressure loss increases with increasing complexity of the rib geometry and blockage ratio.


2003 ◽  
Vol 125 (4) ◽  
pp. 587-594 ◽  
Author(s):  
S. W. Moon ◽  
S. C. Lau

Experiments have been conducted to study steady heat transfer between two blockages with holes and pressure drop across the blockages, for turbulent flow in a rectangular channel. Average heat transfer coefficient and local heat transfer distribution on one of the channel walls between two blockages, and overall pressure drop across the blockages were obtained, for nine different staggered arrays of holes in the blockages and Reynolds numbers of 10,000 and 30,000. For the hole configurations studied, the blockages enhanced heat transfer by 4.6 to 8.1 times, but significantly increased the pressure drop. Smaller holes in the blockages caused higher heat transfer enhancement, but larger increase of the pressure drop than larger holes. The heat transfer enhancement was lower in the higher Reynolds number cases. Because of the large pressure drop, the heat transfer per unit pumping power was lower with the blockages than without the blockages. The local heat transfer was lower nearer the upstream blockage, the highest near the downstream blockage, and also relatively high in regions of reattachment of the jets leaving the upstream holes. The local heat transfer distribution was strongly dependent on the configuration of the hole array in the blockages. A third upstream blockage lowered both the heat transfer and the pressure drop, and significantly changed the local heat transfer distribution.


Author(s):  
Jibing Lan ◽  
Yonghui Xie ◽  
Di Zhang

Rib turbulators can enhance the heat transfer successfully, but in most cases this is associated with large pressure loss penalties. Recently, dimple techniques become an attractive method for gas turbine blade internal cooling because dimples enhance heat transfer with low pressure penalty. In the present paper, a compound heat transfer enhancement technique, heat transfer enhancement in rectangular channel (Aspect ratio = 4) with the combination of ribs, dimples and protrusions, are investigated. The calculations are conducted on five different channel configurations. Case 1 which is the baseline configuration is a rectangular channel with rectangular ribs (e/Dh = 0.078, P/e = 10). In case 2, one row of dimples are placed between two ribs. In case 3, instead of dimples, one row of protrusions are placed between two ribs. In case 4, three rows of dimples are place between two ribs. Case 5 places three rows of protrusions between two ribs instead of dimples. The present paper focuses on Reynolds numbers (based on the channel hydraulic diameter) ranging from 10000 to 60000. In all configurations, the non-dimensional dimple/protrusion depths are 0.2. The results show that the rib+dimple cases provide minor increase in Nu/Nu0, f/f0 and thermal performance. Within the Reynolds number range studied, the Nu/Nu0 values of the three row rib+protrusion case is 17% ∼ 7% higher than that of the baseline case, and the decrease in f/f0 is about 10%. The thermal performance of the three row rib+protrusion case is about 16% higher than that of the baseline case. The Nu/Nu0 values of the one row rib+protrusion case is about 9% higher than that of the baseline case, and the decrease in f/f0 is about 12%. The thermal performance of the one row rib+protrusion case is about 14% higher than that of the baseline case. It can be concluded that rib+protrusion technique in rectangular channel has the potential to provide heat transfer enhancement with low pressure penalty.


Author(s):  
Se´bastien Kunstmann ◽  
Jens von Wolfersdorf ◽  
Uwe Ruedel

An investigation was conducted to assess the thermal performance of W-shaped, 2W-shaped and 4W-shaped ribs in a rectangular channel. The aspect ratios (W/H) were 2:1, 4:1 and 8:1. The ribs were located on one channel wall. The rib height (e) was kept constant with a rib height-to-hydraulic diameter ratio (e/Dh) of 0.02, 0.03 and 0.06. The rib pitch-to-height ratio (P/e) was 10. The Reynolds numbers investigated (Re>90,000) are typical for combustor liner cooling configurations of gas turbines. Local heat transfer coefficients using the transient thermochromic liquid crystal technique and overall pressure losses were measured. The rib configurations were investigated numerically to visualize the flow pattern in the channel and to support the understanding of the experimental data. The results show that the highest heat transfer enhancement is obtained by rib configurations with a rib section-to-channel height ratio (Wr/H) of 1:1. W-shaped ribs achieve the highest heat transfer enhancement levels in channels with an aspect ratio of 2:1, 2W-shaped ribs in channels with an aspect ratio of 4:1 and 4W-shaped ribs in channels with an aspect ratio of 8:1. Furthermore, the pressure loss increases with increasing complexity of the rib geometry and blockage ratio.


Author(s):  
Yao-Hsien Liu ◽  
Lesley M. Wright ◽  
Wen-Lung Fu ◽  
Je-Chin Han

Rib turbulators are commonly used to enhance the heat transfer within internal cooling passages of advanced gas turbine blades. Many factors affect the thermal performance of a cooling channel with ribs. This study experimentally investigates the effect of rib spacing on the heat transfer enhancement, pressure penalty, and thus the overall thermal performance in both rotating and non-rotating rectangular, cooling channels. In the 1:2 rectangular channels, 45° angled ribs are placed on the leading and trailing surfaces. The pitch of the ribs varies, so rib pitch-to-height (P/e) ratios of 10, 7.5, 5, and 3 are considered. Square ribs with a 1.59 mm × 1.59 mm cross-section are used for all spacings, so the height-to-hydraulic diameter (e/Dh) ratio remains constant at 0.094. With a constant rotational speed of 550 rpm and the Reynolds number ranging from 5000 to 40000, the rotation number in turn varies from 0.2 to 0.02. Because the skewed turbulators induce secondary flow along the length of the rib, the very close rib spacing of P/e = 3, has the best thermal performance in both rotating and non-rotating channels. This close spacing yields the greatest heat transfer enhancement, while the P/e = 5 spacing has the greatest pressure penalty. In addition, the effect of rotation is more pronounced in the channel with the rib spacing of 3. As more ribs are added, the channel is approaching a smooth channel, and the strength of the rotation induced vortices increases.


2012 ◽  
Vol 134 (9) ◽  
Author(s):  
Jiang Lei ◽  
Je-Chin Han ◽  
Michael Huh

In this paper, the effect of rib spacing on heat transfer in a rotating two-passage channel (aspect ratio, AR = 2:1) at orientation angle of 135 deg was studied. Parallel ribs were applied’ on leading and trailing walls of the rotating channel at the flow angle of 45 deg. The rib-height-to-hydraulic diameter ratio (e/Dh) was 0.098. The rib-pitch-to-rib-height (P/e) ratios studied were 5, 7.5, and 10. For each rib spacing, tests were taken at five Reynolds numbers from 10,000 to 40,000, and for each Reynolds number, experiments were conducted at four rotational speeds up to 400 rpm. Results show that the heat transfer enhancement increases with decreasing P/e from 10 to 5 under nonrotation conditions. However, the effect of rotation on the heat transfer enhancement remains about the same for varying P/e from 10 to 5. Correlations of Nusselt number ratio (Nu/Nus) to rotation number (Ro) or local buoyancy parameter (Box) are existent on all surfaces (leading, trailing, inner and outer walls, and tip cap region) in the two-passage 2:1 aspect ratio channel.


2008 ◽  
Author(s):  
S. G. Bhatta ◽  
T. R. Seetharam

A three dimensional study of heat transfer from an array of heated blocks is presented. Heated blocks represent electronic modules mounted on horizontal circuit board in a rectangular channel. Numerically obtained average heat transfer coefficients for the top surface of the heated blocks are compared with experimentally obtained values, and it is found that there is a good agreement between the two at lower Reynolds numbers, 7600 to 22000. Further, the horizontal module board affixed with heated modules is swiveled upwards longitudinally in the vertical plane about the front end of the plate for the same Reynolds numbers. The influence of angle of orientation of the heated bottom plate on the heat transfer enhancement from the heated modules is studied, and it is observed that there is a remarkable improvement in heat transfer even for low angle of swivel. It is observed that heat transfer enhancement is accompanied with a penalty in terms of increase in pressure drop; and for low angle of swivel, the pressure drop increase is noted to be moderate.


Author(s):  
Jiang Lei ◽  
Je-Chin Han ◽  
Michael Huh

In this paper the effect of rib spacing on heat transfer in a rotating two-passage channel (AR=2:1) at orientation angle of 135° was studied. Parallel ribs were applied on leading and trailing walls of the rotating channel at the flow angle of 45°. The rib-height-to-hydraulic diameter ratio (e/Dh) was 0.098. The rib-pitch-to-rib-height (P/e) ratios studied were 5, 7.5, and 10. For each rib-spacing, tests were taken at five Reynolds numbers from 10,000 to 40,000 and for each Reynolds number, experiments were conducted at four rotational speeds up to 400 rpm. Results show that the heat transfer enhancement increases with decreasing P/e from 10 to 5 under non-rotation condition. However, the effect of rotation on the heat transfer enhancement remains about the same for varying P/e from 10 to 5. Heat transfer enhancement due to rotation can be correlated on all surfaces (leading, trailing, inner and outer walls and tip cap region) in the two-passage 2:1 aspect ratio channel.


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