Analysis of the Loss Production Mechanism due to Cavity-Main Flow Interaction in a LPT Stage

2021 ◽  
Author(s):  
D. Barsi ◽  
D. Lengani ◽  
D. Simoni ◽  
G. Venturino ◽  
F. Bertini ◽  
...  

Abstract In the present work URANS simulations are presented to describe the unsteady interaction process between the flow ingested/ejected from a cavity system and the main flow evolving into a Low Pressure Turbine stage. Particular care is posed on the analysis of the loss generation mechanisms acting outside the stator row and in the rear part of the axial gap separating the cavity flow ejection section and the leading edge plane of the downstream rotor row. The simulated geometry reproduces a typical engine cavity configuration, with upstream and downstream rotor rows reproduced by means of moving bars. Experimental results have been used to validate the simulations. This experimental data cannot explain and quantify alone the overall interaction process between the cavity flows and the main flow. The results of a simulation made by removing the domain of the cavity have been employed in order to better highlight and quantify the effects due to main flow and cavity flows interaction on total pressure loss. A deep inspection of the loss amount along the axial direction makes evident that losses generated in the vane row are basically increased prior to enter into the downstream rotor bars, due to cavity main flow interaction.

2004 ◽  
Vol 126 (2) ◽  
pp. 250-256 ◽  
Author(s):  
Michael J. Brear ◽  
Howard P. Hodson

This paper describes an investigation into the effect that passing wakes have on a separation bubble that exists on the pressure surface and near the leading edge of a low-pressure turbine blade. Previous experimental studies have shown that the behavior of this separation is strongly incidence dependent and that it responds to its disturbance environment. The results presented in this paper examine the effect of wake passing in greater detail. Two-dimensional, Reynolds averaged, numerical predictions are first used to examine qualitatively the unsteady interaction between the wakes and the separation bubble. The separation is predicted to consist of spanwise vortices whose development is in phase with the wake passing. However, comparison with experiments shows that the numerical predictions exaggerate the coherence of these vortices and also overpredict the time-averaged length of the separation. Nonetheless, experiments strongly suggest that the predicted phase locking of the vortices in the separation onto the wake passing is physical.


Author(s):  
A. M. Basol ◽  
A. Raheem ◽  
M. Huber ◽  
R. S. Abhari

In high pressure turbines to prevent the ingestion of the hot gas into the disk cavity cold air is purged from the cavities in-between the blade rows into the main flow. This numerical paper investigates this unsteady interaction between the main flow and the purge flow on a full-annular computational model of the LEC’s in-house axial turbine facility “LISA” at ETH Zurich. The simulations have been conducted on the GPU accelerated in-house solver “MULTI3”. One complete revolution of the 360° model could be completed in 48h using 18 GPU’s. Two injection rates have been considered. For the 0.9% injection rate a separation bubble has been captured at the cavity neck which triggered high frequency pressure fluctuations. The 20° model also predicted the high frequency fluctuations; however their amplitude was underestimated due to the forcing of the flow field to periodicity. On the other hand, at the low injection rate of 0.4% no considerable separation bubble was formed inside the cavity. The unsteady simulations have demonstrated the inherent unsteadiness in the purge flow - main flow interaction.


Author(s):  
Michael J. Brear ◽  
Howard P. Hodson

This paper describes an investigation into the effect that passing wakes have on a separation bubble that exists on the pressure surface and near the leading edge of a low pressure turbine blade. Previous experimental studies have shown that the behaviour of this separation is strongly incidence dependent and that it responds to its disturbance environment. The results presented in this paper examine the effect of wake passing in greater detail. Two dimensional, Reynolds averaged, numerical predictions are first used to examine qualitatively the unsteady interaction between the wakes and the separation bubble. The separation is predicted to consist of spanwise vortices whose development is in phase with the wake passing. However, comparison with experiments shows that the numerical predictions exaggerate the coherence of these vortices and also overpredict the time-averaged length of the separation. Nonetheless, experiments strongly suggest that the predicted phase locking of the vortices in the separation onto the wake passing is physical.


Author(s):  
Francesco Montomoli ◽  
Michela Massini ◽  
Nicola Maceli ◽  
Massimiliano Cirri ◽  
Luca Lombardi ◽  
...  

Increased computational capabilities make available for the aero/thermal designers new powerful tools to include more geometrical details, improving the accuracy of the simulations, and reducing design costs and time. In the present work, a low-pressure turbine was analyzed, modeling the rotor-stator including the wheel space region. Attention was focused on the interaction between the coolant and the main flow in order to obtain a more detailed understanding of the behavior of the angel wings, to evaluate the wall heat flux distribution, and to prevent hot gas ingestion. Issues of component reliability related to thermal stress require accurate modeling of the turbulence and unsteadiness of the flow field. To satisfy this accuracy requirement, a full 3D URANS simulation was carried out. A reduced count ratio technique was applied in order to decrease numerical simulation costs. The study was carried out to investigate a new two-stage Low Pressure Turbine from GE Infrastructure Oil&Gas to be coupled to a new aeroderivative gas generator, the LM2500+G4, developed by GE Infrastructure, Aviation.


2008 ◽  
Vol 131 (1) ◽  
Author(s):  
Maria Vera ◽  
Elena de la Rosa Blanco ◽  
Howard Hodson ◽  
Raul Vazquez

Research by de la Rosa Blanco et al. (“Influence of the State of the Inlet Endwall Boundary Layer on the Interaction Between the Pressure Surface Separation and the Endwall Flows,” Proc. Inst. Mech. Eng., Part A, 217, pp. 433–441) in a linear cascade of low pressure turbine (LPT) blades has shown that the position and strength of the vortices forming the endwall flows depend on the state of the inlet endwall boundary layer, i.e., whether it is laminar or turbulent. This determines, amongst other effects, the location where the inlet boundary layer rolls up into a passage vortex, the amount of fluid that is entrained into the passage vortex, and the interaction of the vortex with the pressure side separation bubble. As a consequence, the mass-averaged stagnation pressure loss and therefore the design of a LPT depend on the state of the inlet endwall boundary layer. Unfortunately, the state of the boundary layer along the hub and casing under realistic engine conditions is not known. The results presented in this paper are taken from hot-film measurements performed on the casing of the fourth stage of the nozzle guide vanes of the cold flow affordable near term low emission (ANTLE) LPT rig. These results are compared with those from a low speed linear cascade of similar LPT blades. In the four-stage LPT rig, a transitional boundary layer has been found on the platforms upstream of the leading edge of the blades. The boundary layer is more turbulent near the leading edge of the blade and for higher Reynolds numbers. Within the passage, for both the cold flow four-stage rig and the low speed linear cascade, the new inlet boundary layer formed behind the pressure leg of the horseshoe vortex is a transitional boundary layer. The transition process progresses from the pressure to the suction surface of the passage in the direction of the secondary flow.


Author(s):  
Edmund Kügeler ◽  
Georg Geiser ◽  
Jens Wellner ◽  
Anton Weber ◽  
Anselm Moors

This is the third part of a series of three papers on the simulation of turbulence and transition effects in a multistage low pressure turbine. The third part of the series deals with the detailed comparison of the Harmonic Balance calculations with the full wheel simulations and measurements for the two-stage low-pressure turbine. The Harmonic Balance simulations were carried out in two confingurations, either using only the 0th harmonic in the turbulence and transition model or additional in all harmonics. The same Menter SST two-equation k–ω turbulence model along with Menter and Langtrys two-equation γ–Reθ transition model is used in the Harmonic Balance simulation as in the full wheel simulations. The measurements on the second stator ofthe low-pressure turbine have been carried out separately for downstream and upstream influences. Thus, a dedicated comparison of the downstream and upstream influences of the flow to the second stator is possible. In the Harmonic Balance calculations, the influences of the not directly adjacent blade, i.e. the first stator, were also included in the second stator In the first analysis, however, it was shown that the consistency with the full wheel configuration and the measurement in this case was not as good as expected. From the analysis ofthe full wheel simulation, we found that there is a considerable variation in the order ofmagnitude ofthe unsteady values in the second stator. In a further deeper consideration of the configuration, it is found that modes are reflected in upstream rows and influences the flow in the second stator. After the integration of these modes into the Harmonic Balance calculations, a much better agreement was reached with results ofthe full wheel simulation and the measurements. The second stator has a laminar region on the suction side starting at the leading edge and then transition takes place via a separation or in bypass mode, depending on the particular blade viewed in the circumferential direction. In the area oftransition, the clear difference between the calculations without and with consideration ofthe higher harmonics in the turbulence and transition models can be clearly seen. The consideration ofthe higher harmonics in the turbulence and transition models results an improvement in the consistency.


2012 ◽  
Vol 135 (1) ◽  
Author(s):  
Jerrit Dähnert ◽  
Christoph Lyko ◽  
Dieter Peitsch

Based on detailed experimental work conducted at a low speed test facility, this paper describes the transition process in the presence of a separation bubble with low Reynolds number, low free-stream turbulence, and steady main flow conditions. A pressure distribution has been created on a long flat plate by means of a contoured wall opposite of the plate, matching the suction side of a modern low-pressure turbine aerofoil. The main flow conditions for four Reynolds numbers, based on suction surface length and nominal exit velocity, were varied from 80,000 to 300,000, which covers the typical range of flight conditions. Velocity profiles and the overall flow field were acquired in the boundary layer at several streamwise locations using hot-wire anemometry. The data given is in the form of contours for velocity, turbulence intensity, and turbulent intermittency. The results highlight the effects of Reynolds number, the mechanisms of separation, transition, and reattachment, which feature laminar separation-long bubble and laminar separation-short bubble modes. For each Reynolds number, the onset of transition, the transition length, and the general characteristics of separated flow are determined. These findings are compared to the measurement results found in the literature. Furthermore, the experimental data is compared with two categories of correlation functions also given in the literature: (1) correlations predicting the onset of transition and (2) correlations predicting the mode of separated flow transition. Moreover, it is shown that the type of instability involved corresponds to the inviscid Kelvin-Helmholtz instability mode at a dominant frequency that is in agreement with the typical ranges occurring in published studies of separated and free-shear layers.


Author(s):  
Bob Mischo ◽  
Beat Ribi ◽  
Christof Seebass-Linggi ◽  
Sebastiano Mauri

The focus of this paper lies on the leakage flow across the shroud of a centrifugal compressor impeller. It is common practice to use shrouded impellers in multi stage compressors featuring a single shaft. The rotating impeller then has to be sealed against the higher pressure in the downstream diffuser by means of labyrinths. The relative amount of leakage is higher for stages designed for low flow, meaning that the associated losses gain in relevance. In addition to this loss source, the injection of the leakage flow has a serious influence on the main flow in a region where it is prone to separation, i.e. at the suction side of the impeller blades close to the shroud, where the highest relative velocities are found. The present paper discusses the numerical results of several geometrical arrangements where the leakage flow was mixed with the main flow in different ways. The distance between the location of injection and the leading edge of the impeller as well as the orientation of the injected flow showed a distinct influence on the performance of the entire stage, mainly on stability.


2019 ◽  
Vol 28 (5) ◽  
pp. 886-904
Author(s):  
Tao Cui ◽  
Songtao Wang ◽  
Xiaolei Tang ◽  
Fengbo Wen ◽  
Zhongqi Wang

Author(s):  
Feng Huang ◽  
Tyrone O. Rooney ◽  
Ji-Feng Xu ◽  
Yun-Chuan Zeng

The Lhasa Terrane in southern Tibet is the leading edge of the Tibet-Himalaya Orogen and represents a fragmentary record of terminal oceanic subduction. Thus, it is an ideal region for studying magmatism and geodynamic processes that occurred during the transition from oceanic subduction to continental collision and/or oceanic slab breakoff. Here we examine a suite of early Cenozoic mafic rocks (ca. 57 Ma) within the central part of Lhasa Terrane, southern Tibet, which erupted during a transitional phase between the onset of India-Asia continental collision and Neo-Tethyan slab breakoff. These rocks display a geochemical affinity with magmas produced by fluid-fluxed melting of the mantle wedge within a subduction zone environment. The whole-rock element and Sr-Nd isotope compositions of these mafic rocks are similar to those of Cretaceous subduction-related magmatism in southern Tibet, demonstrating the sustained influence of the Neo-Tethys Ocean slab on the mantle wedge during the onset of the collision of India and Asia. The results of our geochemical forward modeling constrain the conditions of melt generation at depths of 1.3−1.5 GPa with significant fluid additions from the Neo-Tethyan slab. These results provide the first petrological and geochemical evidence that slab flux-related magmatism continued despite the commencement of continental collision. While existing studies have suggested that magmas were derived from melting of the Neo-Tethyan slab during this period, our new results suggest that additional magma generation mechanisms were active during this transitional phase.


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