Air-Side Heat Transfer Enhancement by a Novel Winglet-Type Vortex Generator Array in a Round-Tube Plain-Fin Heat Exchanger

Author(s):  
Jing He ◽  
Liping Liu ◽  
Anthony M. Jacobi

The impact of vortex generator (VG) arrays for air-side heat transfer enhancement is experimentally investigated by full-scale wind-tunnel testing of a plain-fin-and-tube heat exchanger. The VG array is deployed in a “V” to try to create a constructive interference between vortices. Each array is composed of two delta-winglet pairs (four VGs), and placed at an attack angle of 10° or 30°. The frontal air velocity considered is between 2.3–5.4 m/s, corresponding to a Reynolds number range based on the hydraulic diameter of 1500–3400. The thermal-hydraulic performance of the heat exchanger with and without VG enhancement is provided under dry-surface conditions. The experimental results indicate little impact at a relatively small attack angle of 10°. While for the 30° array, a 25–55% augmentation in air-side heat transfer coefficient is measured, but with a pressure drop penalty of 100%. Nevertheless, performance evaluation using the area goodness factor and the volume goodness factor both indicate the superiority of the enhanced heat exchanger by the 30° array over the entire Reynolds number range. The proposed array is found more effective at comparatively low Reynolds numbers, representative of many HVAC&R applications and compact heat exchanger designs.

Author(s):  
Samsul Islam ◽  
Md. Shariful Islam ◽  
Mohammad Zoynal Abedin

The heat transfer enhancement is recycled in many engineering uses such as heat exchangers, refrigeration and air conditioning structures, chemical apparatuses, and automobile radiators. Hence many enhancing extended fin patterns are developed and used. In multi louvered fin, in this segment for multi-row fin and tube heat exchanger, an increase in heat transfer enhancement is found 58% for ReH = 350. When the Reynolds number is 1075, the temperature gradient is more distinct for greater louver angle that is the higher heat transfer enhanced for large louver angle. For variable louver angle heat exchanger, the maximum heat transfer improvement achieved by 118% Reynolds number at 1075. In the vortex generator for the delta winglet vortex generator, the extreme enhancement of heat transfer increased to 16% compared to the baseline geometry (at ReDh = 600). For a compact louvered heat exchanger, the results showed that a regular arrangement of louvered fins gives a 9.3% heat transfer improvement. In multi-region louver fins and flat tubes heat exchanger, the louver fin with 4 regions and the louver fin with 6 regions are far better than the conventional fin in overall performance. At the same time, the louver fin with 6 regions is also better than the louver fin with 4-region. The available work is in experimental form as well as numerical form performed by computational fluid dynamics.


2013 ◽  
Vol 397-400 ◽  
pp. 230-234
Author(s):  
De Fan Qing ◽  
Qing Feng Ai

The semi-elliptic cylinder shell vortex generator set in the interpolation-tubular air pre-heater was studied. And by changing the high-width Ratiov, dip angleα, attack angleβ, spacingsof vortex generator to research the heat transfer and resistance properties under different working conditions, and the optimization structure of vortex generator was determined. The heating medium of the air pre-heater is the flue gas that passes across tube outside, and the cooling air as the cooling medium in the tube longitudinal scoured. The Reynolds number range is 25000 ~ 40000. The research shows that: semi-elliptic cylinder vortex generator can obviously improve the heat transfer performance, the optimization structure of the semi-elliptic cylinder vortex generator: high-width ratiov= 0.45, attack angleβ= 65 °, dip angleα= 15 °, spans= 90 mm, the heat transfer enhancement comprehensive effect raised about 43.2%~72.6%.


Energies ◽  
2021 ◽  
Vol 14 (21) ◽  
pp. 6870
Author(s):  
Junjie Zhao ◽  
Bin Zhang ◽  
Xiaoli Fu ◽  
Shenglin Yan

At present, vortex generators have been extensively used in radiators to improve the overall heat transfer performance. However, there is no research on the effect of vortex generators on the ends of motor coils. Meanwhile, the current research mainly concentrates on the attack angle, shape and size, and lacks a detailed study on the transverse and longitudinal distance and arrangement of vortex generators. In this paper, the improved dimensionless number is used as the key index to evaluate the overall performance of enhanced heat transfer. Firstly, the influence of the attack angle on heat transfer enhancement is discussed through a single pair of rectangular vortex generators, and the results demonstrate that the vortex generator with a 45° attack angle is superior. On this basis, we compare the effects of different longitudinal distances (2 h, 4 h, and 6 h, h meaning the height of vortex generator) on enhanced heat transfer under four distribution modes: Flow-Up (FU), Flow-Down (FU), Flow-Up-Down (FUD), Flow-Down-UP (FDU). Thereafter, the performances of different transverse distances (0.25 h, 0.5 h, and 0.75 h) of the vortex generators are numerically simulated. When comparing the longitudinal distances, FD with a longitudinal distance of 4 h (FD-4h) performs well when the Reynolds number is less than 4000, and FU with a longitudinal distance of 4 h (FU-4h) performs better when the Reynolds number is greater than 4000. Similarly, in the comparison of transverse distances, FD-4h still performs well when the Reynolds number is less than 4000, and FU with a longitudinal distance of 4 h and transverse distance of 0.5 h (FU-4h − 0.5h) is more prominent when the Reynolds number is greater than 4000.


Author(s):  
Michael Maurer ◽  
Uwe Ruedel ◽  
Michael Gritsch ◽  
Jens von Wolfersdorf

An experimental study was conducted to determine the heat transfer performance of advanced convective cooling techniques at the typical conditions found in a backside cooled combustion chamber. For these internal cooling channels, the Reynolds number is usually found to be above the Reynolds number range covered by available databases in the open literature. As possible candidates for an improved convective cooling configuration in terms of heat transfer augmentation and acceptable pressure drops, W-shaped and WW-shaped ribs were considered for channels with a rectangular cross section. Additionally, uniformly distributed hemispheres were investigated. Here, four different roughness spacings were studied to identify the influence on friction factors and the heat transfer enhancement. The ribs and the hemispheres were placed on one channel wall only. Pressure losses and heat transfer enhancement data for all test cases are reported. To resolve the heat transfer coefficient, a transient thermocromic liquid crystal technique was applied. Additionally, the area-averaged heat transfer coefficient on the W-shaped rib itself was observed using the so-called lumped-heat capacitance method. To gain insight into the flow field and to reveal the important flow field structures, numerical computations were conducted with the commercial code FLUENT™.


Author(s):  
Shubham Agarwal ◽  
R. P. Sharma

This is a novel study for assessing the heat transfer enhancement in a multi-row inline-tube heat exchanger using hybrid vortex generator (VG) arrays, i.e., rectangular winglet pairs (RWPs) with different geometrical configurations installed in coherence for enhanced heat transfer. The three-dimensional numerical study uses a full scale seven-tube inline heat exchanger model. The effect of roll of rectangular winglet VG on heat transfer enhancement is analyzed and optimized roll angle is determined for maximum heat transfer enhancement. Four different configurations are analyzed and compared in this regard: (a) single RWP (no roll); (b) 3RWP-inline array(alternating tube row with no roll of VGs); (c) single RWP (with optimized roll angle VGs); and (d) 3RWP-inline array(alternating tube row with all VGs having optimized roll angle). It was found that the inward roll of VGs increased the heat transfer from the immediately downstream tube but reduced heat transfer enhancement capability of other VG pairs downstream. Further, four different hybrid configurations of VGs were analyzed and the optimum configuration was obtained. For the optimized hybrid configuration at Re = 670, RWP with optimized roll angle increased heat transfer by 17.5% from the tube it was installed on and by 42% from the immediately downstream tube. Increase in j/ƒ of 36.7% is obtained by use of hybrid VGs in the optimized hybrid configuration. The deductions from the current study are supposed to well enhance the performance of heat exchangers with different design configurations.


2018 ◽  
Vol 141 (2) ◽  
Author(s):  
Shobhana Singh ◽  
Kim Sørensen ◽  
Thomas Condra

In the present work, a numerical analysis of conjugate heat transfer and fluid flow in vortex generator (VG) enhanced double-fin and tube heat exchanger is carried out. The enhanced design aims to improve the heat transfer performance of a conventional double-fin and tube heat exchanger for waste heat recovery applications. A three-dimensional (3D) numerical model is developed using ANSYS cfx to simulate fluid flow and conjugate heat transfer process. Numerical simulations with rectangular winglet vortex generators (RWVGs) at five different angles of attack (−20deg≤α≤20deg) are performed for the Reynolds number range of 5000≤Re≤11,000. Salient performance characteristics are analyzed in addition to the temperature distribution and flow fields. Based on the numerical results, it is concluded that the overall performance of the double-fin and tube heat exchanger can be improved by 27–91% by employing RWVGs at α=−20deg for the range of Reynolds number investigated. The study provides useful design information and necessary performance data that can be adopted for the design development of the heat exchanger at a lower manufacturing cost.


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