Experimental Study of Condensation Flow Inside Horizontal Smooth, Herringbone and Three Enhanced Surface Tubes

Author(s):  
Xiaolong Yan ◽  
Wei Li ◽  
Weiyu Tang ◽  
Hua Zhu ◽  
Zhijian Sun ◽  
...  

Enhanced condensation heat transfer of two-phase flow on the horizontal tube side receives more and more concerns for its fundamentality and importance. Experimental investigations on convective condensation were performed respectively in different horizontal tubes: (i) a smooth tube (11.43 mm, inner diameter); (ii) a herringbone tube (11.43 mm, fin root diameter); and (iii) three enhanced surface (EHT) tubes (11.5 mm, equivalent inner diameter): 1EHT tube, 2EHT-1 tube and 2EHT-2 tubes. The surface of EHT tubes is enhanced by arrays of dimples with the background of petal arrays. Experiments were conducted at a saturation temperature of approximately 320 K; 0.8 inlet quality; and 0.2 outlet quality; 72–181 kg·m−2·s−1 mass flux using R22, R32 and R410A as the working fluid. The refrigerant R32 presents great heat transfer performance than R410A and R22 at low mass flux due to its higher latent heat of vaporization and larger thermal conductivity. The heat enhancement ratio of the herringbone tube is 2.72–2.82, rated number one. The primary dimples on the EHT tube increase turbulence and flow separation, and the secondary petal pattern produce boundary layer disruption to many smaller scale eddies. The 2EHT tubes are inferior to the 1EHT tube. A performance factor is used to evaluate the enhancement effect except of the contribution of area increase.

Author(s):  
Naga Sarada Somanchi ◽  
Sri Rama Devi Rangisetty ◽  
Sudheer PremKumar Bellam ◽  
Ravi Gugulothu ◽  
Samuel Bellam

The present work deals with the results of the experimental investigations carried out on augmentation of turbulent flow heat transfer in a horizontal circular tube by means of tube inserts, with air as working fluid. Experiments were carried out initially for the plain tube (without tube inserts). The Nusselt number and friction factor obtained experimentally were validated against those obtained from theoretical correlations. Secondly experimental investigations using six kinds of tube inserts namely Rectangular bar with diverging conical strips, Rectangular bar with converging conical strips, Rectangular bar with alternate converging diverging conical strips, Rectangular bar with holes and diverging conical strips, Rectangular bar with holes and converging conical strips and Rectangular bar with holes and alternate converging diverging conical strips were carried out to estimate the enhancement of heat transfer rate for air in the presence of inserts. The Reynolds number ranged from 8000 to 19000. In the presence of inserts, Nusselt number and pressure drop increased, overall enhancement ratio is calculated to determine the optimum geometry of the tube insert. Based on experimental investigations, it is observed that, the enhancement of heat transfer using Rectangular bar with diverging conical strips is more effective compared to other inserts.


Author(s):  
C. Aprea ◽  
A. Greco ◽  
G. P. Vanoli

R22 is the most widely employed HCFC working fluid in vapour compression plant. HCFCs must be replaced within 2020. Major problems arise with the substitution of the working fluids, related to the decrease in performance of the plant. Therefore, extremely accurate design procedures are needed. The relative sizing of each of the components of the plant is crucial for cycle performance. For this reason, the knowledge of the new fluids heat transfer characteristics in condensers and evaporators is required. The local heat transfer coefficients and pressure drop of pure R22 and of the azeotropic mixture R507 (R125-R143a 50%/50% in weight) have been measured during convective boiling. The test section is a smooth horizontal tube made of a with a 6 mm I.D. stainless steel tube, 6 m length, uniformly heated by Joule effect. The effects of heat flux, mass flux and evaporation pressure on the heat transfer coefficients are investigated. The evaporating pressure varies within the range 3 ÷10 bar, the refrigerant mass flux within the range 200 ÷ 1000 kg/m2s, the heat flux within 0 ÷ 44 kW/m2. A comparison have been carried out between the experimental data and those predicted by means of the most credited literature relationships.


1999 ◽  
Vol 121 (1) ◽  
pp. 89-101 ◽  
Author(s):  
O. Zu¨rcher ◽  
J. R. Thome ◽  
D. Favrat

Experimental test results for flow boiling of pure ammonia inside horizontal tubes were obtained for a plain stainless steel tube. Tests were run at a nominal saturation temperature of 4°C, nine mass velocities from 20–140 kg/m2 s, vapor qualities from 1–99 percent and heat fluxes from 5–58 kW/m2. Two-phase flow observations showed that the current test data covered the following regimes: fully stratified, stratified-wavy, intermittent, annular, and annular with partial dryout. The Kattan-Thome-Favrat flow boiling model accurately predicted the local heat transfer coefficients measured in all these flow regimes with only two small modifications to their flow map (to extend its application to G < 100 kg/m2 s). Their flow boiling model was also successfully compared to the earlier ammonia flow boiling data of Chaddock and Buzzard (1986). The Gungor-Winterton (1987) correlation instead gave very poor accuracy for ammonia.


2021 ◽  
Vol 2116 (1) ◽  
pp. 012034
Author(s):  
J Van Nieuwenhuyse ◽  
A De Meulemeester ◽  
M De Paepe ◽  
S Lecompte

Abstract Supercritical heat transfer has already been studied extensively, however, the majority of these studies focused on water or CO2. Data on refrigerants, which are used in for example transcritical or supercritical organic Rankine cycles or heat pumps, is scarce. Nonetheless, this data is crucial in order to size the heat exchangers used in these systems without significant overdimensioning. Therefore it is necessary to gain insight into the complex nature of supercritical heat transfer. For that purpose, experimental data on supercritical heat transfer to the refrigerant R125 is discussed in this work. Measurements were performed on a previously built test rig, where the refrigerant flowed in a horizontal tube with an inner diameter of 24.77 mm. Pressure, mass flux and heat flux were varied, and their influence on supercritical heat transfer was investigated. In general, heat transfer is enhanced for an increase in mass flux or decrease in heat flux, and no distinct effect of pressure on the heat transfer is measured.


Author(s):  
Xiang Ma ◽  
Wei Li ◽  
Chuan-cai Zhang ◽  
Zhi-chuan Sun ◽  
David J. Kukulka ◽  
...  

Abstract An experimental investigation of condensation and evaporation heat transfer characteristics was performed in 15.88-mm-OD and 12.7-mm-OD smooth and three-dimensional enhanced tubes (1EHT, 3EHT) using R134A and R410A as the working fluid. The enhanced surface of the 1EHT tube is made up of dimples and a series of petal arrays; while the 3EHT tube is made up of rectangular cavities. Evaluations are performed at a saturation temperature of 45 °C, over the quality range of 0.8–0.2 for condensation; while for evaporation the saturation temperature was 6 °C and the quality ranged from 0.2 to 0.8. For condensation, the enhancement ratio (enhanced tube/smooth tube) of the heat transfer coefficients was 1.42–1.95 for the mass flux ranging from 80 to 200 kg/m2s; while for evaporation, the heat transfer enhancement ratio is 1.05–1.42 for values of mass flux that range from 50 to 180 kg/m2s. Furthermore, the 1EHT tube provides the best condensation and evaporation heat transfer performance, for both working fluids at the mass flux considered. This performance is due to the dimples in the enhanced surface that produce interface turbulence; additionally, the increased surface roughness causes additional disturbances and secondary flows near the boundary, producing higher heat fluxes. The main objective of this study was to evaluate the heat transfer enhancement of two enhanced tubes when using R134A and R410A as a function of mass flux, saturation temperature, and tube diameter. As a result of this study, it was determined that the heat transfer coefficient decreases with an increase in saturation temperature and tube diameter.


Author(s):  
Xiao-peng Zhou ◽  
David J. Kukulka ◽  
Jing Li ◽  
Jian-Jun Sun ◽  
Wei Li

Heat transfer enhancement plays an important role in improving energy efficiency and developing high performance thermal systems. Phase-change heat transfer processes take place in thermal systems; typically heat transfer enhanced tubes are used in these systems and they are designed to increase heat transfer coefficients in evaporation and condensation. Enhanced heat transfer tubes are widely used in refrigeration and air-conditioning applications in order to reduce cost and create a smaller footprint of the application. Microfins, roughness and dimples are often incorporated into the inner surface of tubes in order to enhance heat transfer performance. Under many conditions, enhanced surface tubes can recover more energy and provide the opportunity to advance the design of many heat transfer products. Convective condensation heat transfer and pressure loss characteristics were investigated for R410A on the outside of: (i) a smooth tube (outer diameter 12.7 mm); (ii) an external herringbone tube (fin root diameter 12.7 mm); and (iii) the 1EHT tube (outer diameter 12.7 mm) for very low mass fluxes. Data was obtained for values of mass flux ranging from 8 to 50 kg/(m2 s); at a saturation temperature of 318 K; with an inlet quality of 0.8 (±0.05) and an outlet quality of 0.1 (±0.05). In a comparison of heat transfer at a low mass flux, both the 1EHT tube and the herringbone tube did not perform as well as the smooth tube. And it’s difficult to analyze the reason for this strange phenomenon.


2016 ◽  
Vol 819 ◽  
pp. 94-100
Author(s):  
Pham Quang Vu ◽  
Nguyen Ba Chien ◽  
Oh Jong Taek

Condensation heat transfer has been evaluated experimentally on the tube side of three different circular tubes with inner diameter of 6.2, 7.5 and 9.2mm, respectively. Two-phase fluid flow conditions include mass fluxes from 200 to 320kg/m2s, qualities between 0.1 to 0.9, and heat flus range of 5 to 20kW/m2 at a fixed saturation temperature of 48°C. Results showed that the average heat transfer coefficient increased with the increase of vapor quality, mass flux and heat flux, but decreased with inner diameter. The experiment results are compared with the existing heat transfer coefficient correlations, and a new correlation is developed with good prediction.


Author(s):  
Aniruddha Pal ◽  
Yogendra Joshi

Liquid cooling with phase change has been demonstrated to be a very efficient technique for thermal management of electronics because it has the potential to achieve high heat transfer coefficients compared to single phase liquid cooling. Previous studies on liquid immersion cooling with fluorocarbons have shown the effectiveness of boiling enhancement structures in lowering boiling incipience, raising the critical heat flux and reducing evaporator size. Two-phase thermosyphons are an alternative to liquid immersion cooling, where phase change liquid cooling can be implemented within a closed loop device. The present study involves a two-phase thermosyphon with boiling enhancement structure in the evaporator, which is subjected to sub-atmospheric pressures for lowering the saturation temperature of the working fluid. The objective of the present research is to provide a detailed understanding of the effect of liquid fill level on boiling of water with enhancement structures at sub-atmospheric pressures. The study will take into account the influence of system pressure and enhancement structure geometry on the boiling heat transfer. Experiments were performed at three different pressures, 9.7 kPa, 15 kPa and 21 kPa using a stacked enhancement structure with three different geometries (1, 4 and 6 layers), corresponding to three different liquid fill levels. The results are compared with a baseline study on sub-atmospheric pressure boiling from a plain surface at similar liquid-fill levels.


Author(s):  
J. S. Shin ◽  
M. H. Kim

By using unique experimental techniques and careful construction of the experimental apparatus, the characteristics of the local heat transfer were investigated using the condensing R134a two-phase flow, in horizontal single mini-channels. The circular channels (Dh = 0.493, 0.691, and 1.067 mm) and rectangular channels (Dh = 0.494, 0.658, and 0.972 mm) were tested and compared. Tests were performed for a mass flux of 100, 200, 400, and 600 kg/m2s, a heat flux of 5 to 20 kW/m2, and a saturation temperature of 40°C. In this study, effect of heat flux, mass flux, vapor qualities, hydraulic diameter, and channel geometry on flow condensation were investigated and the experimental local condensation heat transfer coefficients are shown. The experimental data of condensation Nusselt number are compared with existing correlations.


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