Influence of Diesel Fuel Injection Characteristics on Dual-Fuel Combustion Modes in a Large-Bore, Medium-Speed Engine

Author(s):  
Adam Klingbeil ◽  
Seunghyuck Hong ◽  
Roy J. Primus

Experiments were conducted on a large bore, medium speed, single cylinder, diesel engine to investigate operation with substitution ratio of natural gas varying from 0 to 93% by energy. As reported in a previous publication [1], these data were used to validate an analytical methodology for predicting performance and emissions under a broad spectrum of energy substitution ratios. For this paper, these experimental data are further analyzed to better understand the performance and combustion behavior under natural gas substitution ratios of 0%, 60% and 93%. These results show that by transitioning from diesel to 60% dual-fuel (60% NG substitution ratio), an improvement in the NOx-efficiency trade-off was observed that represented a ∼3% improvement in efficiency at constant NOx. Further, the transition from 60% dual-fuel to 93% dual-fuel (93% NG substitution ratio) resulted in additional efficiency improvement with a simultaneous reduction in NOx emissions. The data suggest that this improvement can be attributed to the premixed nature of the high substitution ratio. Furthermore, the results show that high cycle-to-cycle variation was observed for the 93% dual-fuel combustion tests. Further analysis, along with diesel injection rate measurements, show that the observed extreme sensitivity of the combustion event can be attributed to critical parameters such as diesel fuel quantity and injection timing. Results suggest a better understanding of the relative importance of combustion system components and operating conditions in controlling cycle-to-cycle variation of combustion process.

2019 ◽  
Vol 142 (1) ◽  
Author(s):  
Adam Klingbeil ◽  
Seunghyuck Hong ◽  
Roy J. Primus

Abstract Experiments were conducted on a large bore, medium speed, single cylinder, diesel engine to investigate operation with substitution ratio of natural gas (NG) varying from 0% to 93% by energy. In a previous study by the same group, these data were used to validate an analytical methodology for predicting performance and emissions under a broad spectrum of energy substitution ratios. For this paper, these experimental data are further analyzed to better understand the performance and combustion behavior under NG substitution ratios of 0%, 60%, and 93%. These results show that by transitioning from diesel-only to 60% dual-fuel (DF) (60% NG substitution ratio), an improvement in the NOx-efficiency trade-off was observed that represented a ∼3% improvement in indicated efficiency at constant NOx. Further, the transition from 60% DF to 93% DF (93% NG substitution ratio) resulted in additional efficiency improvement with a simultaneous reduction in NOx emissions. The data suggest that this improvement can be attributed to the premixed nature of the high substitution ratio case. Furthermore, the results show that high cycle-to-cycle variation was observed for some 93% DF combustion tests. Further analysis, along with diesel injection rate measurements, shows that the observed extreme sensitivity of the combustion event can be attributed to critical parameters such as diesel fuel quantity and injection timing. These results suggest a better understanding of the relative importance of combustion system components and operating conditions in controlling cycle-to-cycle variation of combustion process.


Author(s):  
Hongsheng Guo ◽  
W. Stuart Neill ◽  
Brian Liko

Natural gas is an abundant and inexpensive fuel in North America. It produces lower greenhouse gas emissions than diesel fuel when burned in an internal combustion engine. It is also considered to be a clean fuel because it generates lower particulate matter emissions than diesel fuel during combustion. In this study, an experimental study was conducted to investigate the combustion and emissions performance of a natural gas – diesel dual fuel engine at low and medium loads. A single cylinder direct injection diesel engine was modified to operate as the dual fuel engine. The diesel fuel was directly injected into the cylinder, while natural gas was injected into the intake port. The operating conditions, such as engine speed, load, intake temperature and pressure, were well controlled during the experiment. The effect of natural gas fraction on energy efficiency, cylinder pressure, exhaust temperature, and combustion stability were recorded and analyzed. The emissions data, including particulate matter, nitric oxides, carbon monoxide, and methane at various natural gas fractions and operating conditions were also analyzed. The results showed that natural gas – diesel dual fuel combustion slightly decreased brake thermal efficiency at low and medium load conditions and significantly reduced carbon dioxide and particulate matter emissions. Methane and NOx emissions increased in dual fuel combustion mode compared to diesel operation. The variation of carbon monoxide emissions in dual fuel mode depended on load and speed conditions.


2016 ◽  
Author(s):  
Ireneusz Pielecha ◽  
Krzysztof Wislocki ◽  
Wojciech Cieslik ◽  
Przemyslaw Borowski ◽  
Wojciech Bueschke ◽  
...  

Author(s):  
Karthik Nithyanandan ◽  
Jiaxiang Zhang ◽  
Yuqiang Li ◽  
Xiangyu Meng ◽  
Robert Donahue ◽  
...  

The use of natural gas in compression ignition engines as a supplement to diesel under dual-fuel combustion mode is a promising technique to increase efficiency and reduce emissions. In this study, the effect of dual-fuel operating mode on combustion characteristics, engine performance and pollutant emissions of a diesel engine using natural gas as primary fuel and neat diesel as pilot fuel, has been examined. Natural Gas (99% Methane) was port injected into an AVL 5402 single cylinder diesel research engine under various engine operating conditions and up to 90% substitution was achieved. In addition, neat diesel was also tested as a baseline for comparison. The experiments were conducted at three different speeds — 1200, 1500 and 2000 RPM, and at different diesel-equivalent loads (injection quantity) — 15, 20, and 25 mg/cycle. Both performance and emissions data are presented and discussed. The performance was evaluated through measurements of in-cylinder pressure, power output and various exhaust emissions including unburned hydrocarbons (UHC), carbon monoxide (CO), nitrogen oxides (NOx) and soot. The goal of these experiments was to maximize the efficiency. This was done as follows — the CNG substitution rate (based on energy) was increased from 30% to 90% at fixed engine conditions, to identify the optimum CNG substitution rate. Then using that rate, a main injection timing sweep was performed. Under these optimized conditions, combustion behavior was also compared between single, double and triple injections. Finally, a load and speed sweep at the optimum CNG rate and timings were performed. It was found that a 70 % CNG substitution provided the highest indicated thermal efficiency. It appears that dual-fuel combustion has a Maximum Brake Torque (MBT) diesel injection timing for different conditions which provides the highest torque. Based on multiple diesel injection tests, it was found that the conditions that favor pure diesel combustion, also favor dual-fuel combustion because better diesel combustion provides better ignition and combustion for the CNG-air mixture. For 70% CNG dual-fuel combustion, multiple diesel injection showed an increase in the efficiency. Based on the experiments conducted, diesel-CNG dual-fuel combustion is able to achieve similar efficiency and reduced emissions relative to pure diesel combustion. As such, CNG can be effectively used to substitute for diesel fuel in CI engines.


2011 ◽  
Author(s):  
Julio C. C. Eg\ausquiza ◽  
Sergio L. Braga ◽  
Carlos V. M. Braga ◽  
Antonio C. S. Villela ◽  
Newton R. Moura

2019 ◽  
Vol 21 (3) ◽  
pp. 484-496 ◽  
Author(s):  
Carlos Guardiola ◽  
Benjamín Pla ◽  
Pau Bares ◽  
Alvin Barbier

This work presents a closed-loop combustion control concept using in-cylinder pressure as a feedback in a dual-fuel combustion engine. At low load, reactivity controlled compression ignition combustion was used while a diffusive dual-fuel combustion was performed at higher loads. The aim of the presented controller is to maintain the indicated mean effective pressure and the combustion phasing at a target value, and to keep the maximum pressure derivative under a limit to avoid engine damage in all the combustion modes by cyclically adapting the injection settings. Various tests were performed at steady-state conditions showing good abilities to fulfil the expected operating conditions but also to reject disturbances such as intake pressure or exhaust gas recirculation variations. Finally, the proposed control strategy was tested during a load transient resulting in a combustion switching-mode and the results exhibited the closed-loop potential for controlling such combustion concept.


Author(s):  
Sascha Andree ◽  
Dmitry Goryntsev ◽  
Martin Theile ◽  
Björn Henke ◽  
Karsten Schleef ◽  
...  

Abstract The simulation of a diesel natural gas dual fuel combustion process is the topic of this paper. Based on a detailed chemical reaction mechanism, which was applied for such a dual fuel combustion, the complete internal combustion engine process was simulated. Two single fuel combustion reaction mechanisms from literature were merged, to consider the simultaneous reaction paths of diesel and natural gas. N-heptane was chosen as a surrogate for diesel. The chemical reaction mechanisms are solved by applying a tabulation method using the software tool AVL Tabkin™. In combination with a Flamelet Generated Manifold (FGM) combustion model, this leads to a reduction of computational effort compared to a direct solving of the reaction mechanism, because of a decoupling of chemistry and flow calculations. Turbulence was modelled using an unsteady Reynolds-Averaged Navier Stokes (URANS) model. In comparison to conventional combustion models, this approach allows for detailed investigations of the complex ignition process of the dual fuel combustion process. The unexpected inversely proportional relationship between start of injection (SOI) and start of combustion (SOC), a later start of injection makes for an earlier combustion of the main load, is only one of these interesting combustion phenomena, which can now be analyzed in detail. Further investigations are done for different engine load points and multiple pilot injection strategies. The simulation results are confirmed by experimental measurements at a medium speed dual fuel single cylinder research engine.


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