RCCI Investigations With n-Butanol and ULSD

Author(s):  
Valentin Soloiu ◽  
Cesar E. Carapia ◽  
Justin T. Wiley ◽  
Jose Moncada ◽  
Remi Gaubert ◽  
...  

Abstract The focus of this study is to reduce harmful NOx and soot emissions of a compression ignition (CI) engine using reactivity-controlled compression ignition (RCCI) with n-Butanol. RCCI was achieved with the port fuel injection (PFI) of a low reactivity fuel, n-butanol, and a direct injection (DI) of the highly reactive fuel ULSD #2 (Ultra Low Sulfur Diesel) into the combustion chamber. The reactivity, ID, and CD where determined using a Constant Volume Combustion Chamber (CVCC) where ID for n-butanol was found to be 15 times slower than ULSD. The emissions and combustion analysis was conducted at 1500 RPM at an experimental low engine load of 4 bar IMEP; the baseline for emissions comparison was conducted using conventional diesel combustion (CDC) with an injection timing of 16° BTDC at a rail pressure of 800 bar. RCCI was conducted utilizing 75% by mass PFI of n-butanol with 25% ULSD DI, showed a simultaneous reduction of both NOx and soot emissions at a rate of 96.2% and 98.7% respectively albeit with an increase in UHC emissions by a factor of 5. Ringing Intensity was also significantly reduced for Bu75ULSD25 (RCCI Experiment) with a reduction of 62.1% from CDC.

Author(s):  
Valentin Soloiu ◽  
Martin Muiños ◽  
Tyler Naes ◽  
Spencer Harp ◽  
Marcis Jansons

In this study, the combustion and emissions characteristics of Reactivity Controlled Compression Ignition (RCCI) obtained by direct injection (DI) of S8 and port fuel injection (PFI) of n-butanol were compared with RCCI of ultra-low sulfur diesel #2 (ULSD#2) and PFI of n-butanol at 6 bar indicated mean effective pressure (IMEP) and 1500 rpm. S8 is a synthetic paraffinic kerosene (C6–C18) developed by Syntroleum and is derived from natural gas. S8 is a Fischer-Tropsch fuel that contains a low aromatic percentage (0.5 vol. %) and has a cetane number of 63 versus 47 of ULSD#2. Baselines of DI conventional diesel combustion (CDC), with 100% ULSD#2 and also DI of S8 were conducted. For both RCCI cases, the mass ratio of DI to PFI was set at 1:1. The ignition delay for the ULSD#2 baseline was found to be 10.9 CAD (1.21 ms) and for S8 was shorter at 10.1 CAD (1.12 ms). In RCCI, the premixed charge combustion has been split into two regions of high temperature heat release, an early one BTDC from ignition of ULSD#2 or S8, and a second stage, ATDC from n-butanol combustion. RCCI with n-butanol increased the NOx because the n-butanol contains 21% oxygen, while S8 alone produced 30% less NOx emissions when compared to the ULSD#2 baseline. The RCCI reduced soot by 80–90% (more efficient for S8). However, S8 alone showed a considerable increase in soot emissions compared with ULSD#2. The indicated thermal efficiency was the highest for the ULSD#2 and S8 baseline at 44%. The RCCI strategies showed a decrease in indicated thermal efficiency at 40% ULSD#2-RCCI and 42% and for S8-RCCI, respectively. S8 as a single fuel proved to be a very capable alternative to ULSD#2 in terms of combustion performance nevertheless, exhibited higher soot emissions that have been mitigated with the RCCI strategy without penalty in engine performance.


Author(s):  
Valentin Soloiu ◽  
Jose Moncada ◽  
Remi Gaubert ◽  
Spencer Harp ◽  
Kyle Flowers ◽  
...  

Jet-A was investigated in RCCI (Reactivity Controlled Compression Ignition) given that the fuel is readily available and has a similar cetane number compared to ultra-low sulfur diesel (ULSD#2). To promote emissions’ control, RCCI was conducted with direct injection (DI) of Jet-A and PFI (port fuel injection) of n-butanol. Combustion and emission characteristics of Jet-A RCCI were investigated for a medium duty DI experimental engine operated at constant boost and 30% EGR rate and compared to ULSD#2 RCCI and single-fuel ULSD#2 operation. DI fuel was injected at 5 CAD ATDC and constant rail pressure of 1500 bar. A 20% pilot by mass was added and investigated at timings from 15 to 5 CAD BTDC for combustion stability. The results showed that the effect of the pilot injection on Jet-A combustion was not as prominent as compared to that of ULSD#2, suggesting a slightly different spray and mixture formation. Ignition delay for Jet-A was 15–20% shorter compared to ULSD#2 in RCCI. When the pilot was set to 5 CAD BTDC, CA50 phased for ULSD#2 RCCI by 3 CAD later when compared to Jet-A RCCI. After TDC, the local pressure maximum for ULSD#2 RCCI decreased by 3 bar, resulting from a 15% difference in peak heat release rate between ULSD#2 and Jet-A in RCCI at the same pilot timing. NOx and soot levels were reduced by a respective maximum of 35% and 80% simultaneously in Jet-A RCCI mode compared to single-fuel ULSD#2, yet, were higher compared to ULSD#2 RCCI. Ringing intensity was maintained at similar levels and energy specific fuel consumption (ESFC) improved by at least 15% for Jet-A compared to ULSD#2 in RCCI. Mechanical efficiencies additionally improved at earlier pilot timing by 2%. In summary, Jet-A RCCI allowed for emissions control and increased fuel efficiencies compared to single fuel ULSD#2, however, injection should be further tweaked in order to reach lower soot levels.


2020 ◽  
pp. 146808742093173 ◽  
Author(s):  
Avilash Jain ◽  
Anand Krishnasamy ◽  
Pradeep V

One of the major limitations of reactivity controlled compression ignition is higher unburned hydrocarbon and carbon monoxide emissions and lower thermal efficiency at part load operating conditions. In the present study, a combined numerical approach using a commercial three-dimensional computational fluid dynamics code CONVERGE along with artificial neural network and genetic algorithm is presented to address the above limitation. A production light-duty diesel engine is modified to run in reactivity controlled compression ignition by replacing an existing mechanical fuel injection system with a flexible electronic port fuel injection and common rail direct injection systems. The injection schedules of port fuel injection and direct injection injectors are controlled using National Instruments port and direct injection driver modules. Upon validation of combustion and emission parameters, parametric investigations are carried out to establish the effects of direct-injected diesel fuel timing start of injection (SOI), premixed fuel ratio and intake charge temperature on the engine performance and emissions in reactivity controlled compression ignition. The results obtained show that the start of injection timing and intake charge temperature significantly influence combustion phasing, while the premixed fuel ratio controls mixture reactivity and combustion quality. By utilizing the data generated with the validated computational fluid dynamics models, the artificial neural network models are trained to predict the engine exhaust emissions and efficiency. The artificial neural network models for gross indicated efficiency and oxides of nitrogen (NOx) are then coupled with genetic algorithm to maximize gross indicated efficiency while keeping the NOx and soot emissions within Euro VI emission limits. By optimizing the start of injection timing, premixed fuel ratio and intake charge temperature simultaneously using the artificial neural network models coupled with genetic algorithm, 19% improvement in gross indicated efficiency, 60% and 64% reduction in hydrocarbon and carbon monoxide emissions, respectively, are obtained in reactivity controlled compression ignition compared to the baseline case.


2013 ◽  
Vol 388 ◽  
pp. 217-222
Author(s):  
Mohamed Mustafa Ali ◽  
Sabir Mohamed Salih

Compression Ignition Diesel Engine use Diesel as conventional fuel. This has proven to be the most economical source of prime mover in medium and heavy duty loads for both stationary and mobile applications. Performance enhancements have been implemented to optimize fuel consumption and increase thermal efficiency as well as lowering exhaust emissions on these engines. Recently dual fueling of Diesel engines has been found one of the means to achieve these goals. Different types of fuels are tried to displace some of the diesel fuel consumption. This study is made to identify the most favorable conditions for dual fuel mode of operation using Diesel as main fuel and Gasoline as a combustion improver. A single cylinder naturally aspirated air cooled 0.4 liter direct injection diesel engine is used. Diesel is injected by the normal fuel injection system, while Gasoline is carbureted with air using a simple single jet carburetor mounted at the air intake. The engine has been operated at constant speed of 3000 rpm and the load was varied. Different Gasoline to air mixture strengths investigated, and diesel injection timing is also varied. The optimum setting of the engine has been defined which increased the thermal efficiency, reduced the NOx % and HC%.


2020 ◽  
pp. 146808742096121
Author(s):  
Bahram Jafari ◽  
Mahdi Seddiq ◽  
Seyyed Mostafa Mirsalim

The present paper aims to assess the impacts of diesel injection timing and two bowl geometries including re-entrant and wide-shallow combustion chambers on the combustion characteristics, emissions formation, and fuel consumption in a reactivity controlled compression ignition diesel engine under low and high load (five and nine bar indicating mean effective pressure) conditions. The results revealed that diesel injection at −60 CA ATDC under low load conditions significantly decreased soot and NOx emissions simultaneously for both piston bowl geometries. The use of the wide-shallow chamber decreased the period of the ignition delay and increased the engine operable load range as a result of more stable combustion under high-load conditions compared to the re-entrant chamber. Moreover, at all diesel injection timings, the indicated specific fuel consumption was decreased by nearly 4.8 and 6.6% under low and high load conditions, respectively when the wide-shallow combustion chamber was used since the heat transfer loss was lower than that of the re-entrant chamber. However, NOx emission under high load conditions at the center of the combustion chamber and more soot emission in the exhaust gas are two disadvantages of the wide-shallow chamber versus the re-entrant combustion chamber.


Author(s):  
David T. Klos ◽  
Sage L. Kokjohn

This paper uses detailed computational fluid dynamics (CFD) modeling with the kiva-chemkin code to investigate the influence of injection timing, combustion phasing, and operating conditions on combustion instability. Using detailed CFD simulations, a large design of experiments (DOE) is performed with small perturbations in the intake and fueling conditions. A response surface model (RSM) is then fit to the DOE results to predict cycle-to-cycle combustion instability. Injection timing had significant tradeoffs between engine efficiency, emissions, and combustion instability. Near top dead center (TDC) injection timing can significantly reduce combustion instability, but the emissions and efficiency drop close to conventional diesel combustion levels. The fuel split between the two direct injection (DI) injections has very little effect on combustion instability. Increasing exhaust gas recirculation (EGR) rate, while making adjustments to maintain combustion phasing, can significantly reduce peak pressure rise rate (PPRR) variation until the engine is on the verge of misfiring. Combustion phasing has a very large impact on combustion instability. More advanced phasing is much more stable, but produces high PPRRs, higher NOx levels, and can be less efficient due to increased heat transfer losses. The results of this study identify operating parameters that can significantly improve the combustion stability of dual-fuel reactivity-controlled compression ignition (RCCI) engines.


Author(s):  
Hoin Kang ◽  
Jerald A. Caton ◽  
Seangwock Lee ◽  
Seokhwan Lee ◽  
Seungmook Oh

LPG (Liquefied Petroleum Gas) has been widely used as an alternative fuel for gasoline and diesel vehicles in light of clean fuel and diversity of energy resources. But conventional LPG vehicles using carburetors or MPI fuel injection systems can’t satisfy the emissions regulations and CO2 targets of the future. Therefore, it is essential to develop LPG engines of spark ignition or compression ignition type such that LPG fuel is directly injected into the combustion chamber under high pressure. A compression ignition engine using LPG is the ideal engine with many advantages of fuel economy, heat efficiency and low CO2, even though it is difficult to develop due to the unique properties of LPG. This paper reports on numerical and experimental studies related to LPG fuel for a compression ignition engine. The numerical analysis is conducted to study the combustion chamber shape with CATIA and to analyze the spray and fluid behaviors with FLUENT for diesel and LPG (n-butane 100%) fuels. In one experimental study, a constant volume chamber is used to observe the spray formation for the chamber pressure 0 to 3MPa and to analyze the flame process, P-V diagram, heat release rate and emissions through the combustion of LPG fuel with the cetane additive DTBP (Di-tert-butyl peroxide) 5 to 15 wt% at 25MPa of fuel injection pressure. In engine bench tests, experiments were performed to find the optimum injection timing, lambda, COV and emissions for the LPG fuel with the cetane additive DTBP 5 to 15 wt% at 25MPa fuel injection pressure and 1500 rpm. The penetration distance of LPG (n-butane 100%) was shorter than that of diesel fuel and LPG was sensitive to the chamber pressure. The ignition delay was in inverse proportion to the ambient pressure linearly. In the engine bench tests, the optimum injection timing of the test engine to the LPG fuel with DTBP 15 wt% was about BTDC 12° CA at all loads and 1500 rpm. An increasing of DTBP blending ratio caused the promotion of flame and fast burn and this lead to reduce HC and CO emissions, on the other hand, to increase NOx and CO2 emissions.


Author(s):  
Shouvik Dev ◽  
Tongyang Gao ◽  
Xiao Yu ◽  
Mark Ives ◽  
Ming Zheng

Homogeneous charge compression ignition (HCCI) has been considered as an ideal combustion mode for compression ignition (CI) engines due to its superb thermal efficiency and low emissions of nitrogen oxides (NOx) and particulate matter. However, a challenge that limits practical applications of HCCI is the lack of control over the combustion rate. Fuel stratification and partially premixed combustion (PPC) have considerably improved the control over the heat release profile with modulations of the ratio between premixed fuel and directly injected fuel, as well as injection timing for ignition initiation. It leverages the advantages of both conventional direct injection compression ignition and HCCI. In this study, neat n-butanol is employed to generate the fuel stratification and PPC in a single cylinder CI engine. A fuel such as n-butanol can provide additional benefits of even lower emissions and can potentially lead to a reduced carbon footprint and improved energy security if produced appropriately from biomass sources. Intake port fuel injection (PFI) of neat n-butanol is used for the delivery of the premixed fuel, while the direct injection (DI) of neat n-butanol is applied to generate the fuel stratification. Effects of PFI-DI fuel ratio, DI timing, and intake pressure on the combustion are studied in detail. Different conditions are identified at which clean and efficient combustion can be achieved at a baseline load of 6 bar IMEP. An extended load of 14 bar IMEP is demonstrated using stratified combustion with combustion phasing control.


Author(s):  
Valentin Soloiu ◽  
Tyler Naes ◽  
Martin Muinos

This study compares combustion of Jet-A in an indirect injection (IDI) compression ignition engine and a direct injection (DI) compression ignition engine at the same load and speed. The Jet-A was blended (75Jet-A): 75% Jet-A and 25% Ultra Low Sulfur Diesel # 2 (ULSD) by mass. Both engines had a load of 4.5 bars Indicated Mean Effective Pressure (IMEP) and were run at 2000 RPM. The IDI engine configuration was very similar to that used in High Mobility Multipurpose Wheeled Vehicles (HMMWV). The research showed that combustion pressure in the IDI engine separate combustion chamber was 81 bars versus 71 bars in the main combustion chamber showing high gas-dynamics losses at transfer passages while in the DI engine the peak pressure reached 65 bars. The Apparent Heat Release Rate (AHRR) in the IDI engine has both the premixed and diffusion stage combined while in the DI classical combustion there are visible both the premixed and diffusion burn stages. The results show that in both engines there is a Low Temperature Heat Release (LTHR) region before top dead center (BTDC). The mass averaged instantaneous temperature reached 1750 K in the direct injection engine being the same for both fuels and for the IDI engines reached 1700 K in main combustion chamber and 1950 K in the separate combustion chamber for both fuels. The study showed that there are significant differences in the shape of the AHRR between the engines, nevertheless, the Jet-A has very similar combustion characteristics with ULSD in both combustion systems making a viable option as a substitute fuel to use in High Mobility Multipurpose Wheeled Vehicles (HMMWV).


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