Effect of Surface Conditions on the Adhesion of Crystallization Fouling

Author(s):  
Yong Zou ◽  
Yida Liu ◽  
Gongming Xin ◽  
Wen Liu ◽  
Lin Cheng

In this study, effects of surface conditions in terms of surface roughness and oxide layer, on adhesion of crystallization fouling on heat transfer surfaces were investigated. The experimental results showed that the surface roughness has no obvious effect on the adhesion of crystallization fouling. The polished sample did not present better anti-fouling properties compared to other rough samples. While the formation of Fe2O3 layer on the surface is proved to be able to accelerate the adhesion of calcite fouling with hexagonal structure, because there are similar crystalline structure and lattice parameter between the Fe2O3 and calcite fouling. Therefore, in order to improve the anti-fouling property of heat transfer surfaces, inhibiting the formation of oxide layer is more important than efforts to improve surface roughness.

2017 ◽  
Vol 139 (10) ◽  
Author(s):  
Jinsub Kim ◽  
Seongchul Jun ◽  
Jungho Lee ◽  
Juan Godinez ◽  
Seung M. You

The effect of surface roughness on the pool boiling heat transfer of water was investigated on superhydrophilic aluminum surfaces. The formation of nanoscale protrusions on the aluminum surface was confirmed after immersing it in boiling water, which modified surface wettability to form a superhydrophilic surface. The effect of surface roughness was examined at different average roughness (Ra) values ranging from 0.11 to 2.93 μm. The boiling heat transfer coefficients increased with an increase in roughness owing to the increased number of cavities. However, the superhydrophilic aluminum surfaces exhibited degradation of the heat transfer coefficients when compared with copper surfaces owing to the flooding of promising cavities. The superhydrophilic aluminum surfaces exhibited a higher critical heat flux (CHF) than the copper surfaces. The CHF was 1650 kW/m2 for Ra = 0.11 μm, and it increased to 2150 kW/m2 for Ra = 0.35 μm. Surface roughness is considered to affect CHF as it improves the capillary wicking on the superhydrophilic surface. However, further increase in surface roughness above 0.35 μm did not augment the CHF, even at Ra = 2.93 μm. This upper limit of the CHF appears to result from the hydrodynamic limit on the superhydrophilic surface, because the roughest surface with Ra = 2.93 μm still showed a faster liquid spreading speed.


Author(s):  
Chandramoulee Krishnamoorthy ◽  
Rahul P. Rao ◽  
Afshin J. Ghajar

This review paper specifically concentrates on heat transfer in micro-tubes and eleven experiments (on liquid flow) and two experiments (on gaseous flow) from 1991 to 2007 are reviewed critically with respect to measurement techniques, instrumentation; and factors like surface roughness and diameter that may play an important role at these small scales. Moreover, a comprehensive list of numerical and analytical results (for both liquid and gaseous flows) is presented in this paper. Interestingly, the effect of surface roughness on heat transfer does not seem to have been investigated thoroughly, as it has been observed to play a key role in influencing heat transfer at small diameters. The state-of-art review thus provides the contemporary experimenters in the field of mini-micro channel heat transfer, this tabulated data that can be used to understand how the different parameters affect the heat transfer in these small scales and a data-bank to validate future numerical and experimental work. The present study identifies the various factors that have contributed in the disparity of results found in the literature and finds that there is a need to investigate certain issues like the effects of roughness, diameter, and secondary flow due to buoyancy on heat transfer and transition. Moreover, it was observed that the start and end of the transition region at these small diameters are not validated by the any of the existing macro-scale correlations.


Author(s):  
Hongyang Li ◽  
Yun Zheng

For the purpose of researching the effect of surface roughness on boundary layer transition and heat transfer of turbine blade, a roughness modification approach for γ-Reθ transition model was proposed based on an in-house CFD code. Taking surface roughness effect into consideration, No. 5411 working condition of Mark II turbine vane was simulated and the results were analyzed in detail. Main conclusions are as follows: Surface roughness has little effect on heat transfer of laminar boundary layer, while has considerable effect on turbulent boundary layer. Compared with smooth surface, equivalent sand roughness of 100μm increases the temperature for about 28.4K on suction side, reaching an increase of 5%. Under low roughness degree, effect of shock wave dominants on boundary layer transition process on suction side, while above the critical degree, effect of surface roughness could abruptly change the transition point.


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