Finite Element Thermal Analysis for Microscale Laser Joining of Nanoscale Coatings of Titanium on Glass/Polyimide System

Author(s):  
Mohammed S. Mayeed ◽  
Nusrat J. Lubna ◽  
Gregory W. Auner ◽  
Golam M. Newaz ◽  
Rahul Patwa ◽  
...  

Finite element thermal analysis and comparison with experiments of microscale laser joining of biocompatible materials, polyimide (PI) and nanoscale coating of titanium (Ti) on glass (Gl), is vital for the long-term application of bio-implants and important for the applications of nanoscale solid coatings. In this study, a comprehensive three dimensional (3D) transient simulation for thermal analysis of transmission laser micro-joining of dissimilar materials has been performed by using the finite element (FE) code ABAQUS, along with a moving Gaussian laser heat source. The laser beam (wavelength of 1100 nm and diameter of 0.2 mm), moving at an optimized velocity (100 mm/min), passes through the transparent PI, gets absorbed by the absorbing Ti, and eventually melts the PI to form the bond. The laser bonded joint area is 6.5 mm long on three different Ti coating thicknesses of 400, 200 and 50 nms on Gl surface. Non-uniform mixed meshes have been used and optimized to formulate the 3D FE model and ensure very refined meshing around the bond area. During the microscale laser heating finite element modeling shows widths of PI surface experiencing temperatures above the glass transition temperature are similar to the widths of bonds observed in experiments for coating thicknesses of 400 and 200 nms of Ti on Gl. However, for the case of 50 nm coating bond width using finite element analysis cannot produce and is lower than the bond width observed experimentally.

2017 ◽  
Vol 7 ◽  
pp. 219-223
Author(s):  
Beril Demir Karamanli ◽  
Hülya Kılıçoğlu ◽  
Armagan Fatih Karamanli

Aims The aim of this study is to evaluate the effects of the chincup appliance used in the treatment of Class III malocclusions, not only on the mandible or temporomandibular joint (TMJ) but also on all the craniofacial structures. Materials and Methods Chincup simulation was performed on a three-dimensional finite element (FE) model. 1000 g (500 g per side) force was applied in the direction of chin-condyle head. Nonlinear FE analysis was used as the numerical analysis method. Results By the application of chincup, stresses were distributed not only on TMJ or mandible but also on the circummaxillary sutures and other craniofacial structures. Conclusions Clinical changes obtained by chincup treatment in Class III malocclusions are not limited by only mandible. It was seen that also further structures were affected.


2010 ◽  
Vol 159 ◽  
pp. 697-702
Author(s):  
Ying Zhou ◽  
Ya Xi Tan

A three-dimensional coupled fluid-thermal finite element simulation model has been developed to provide analyzing distribution of velocity and temperature of nine-spacer nozzle by using FEM simulation of FLOTRAN module in ANSYS 6.0. To explore fluid-thermal analysis of the flow fields of nine-spacer nozzle of aluminum roll-casting, stricter analysis of postprocessing result was conducted by MATLAB. It was concluded that flow field of nine-spacer nozzle was able to match cooling capacity of cast rollers, but nine-spacer nozzle’s geometric flaw didn’t suit for working in the case of speed increasing of the drawing-sheet and thickness reducing of the aluminium sheet during roll casting.


2012 ◽  
Vol 215-216 ◽  
pp. 847-850
Author(s):  
Shou Jun Wang ◽  
Xing Xiong ◽  
Hong Jie Wang

In the condition of alternating impact ,the nut-supports subassembly is analyzed according to uncertainty of design parameters. Firstly, a three-dimensional (3-D) finite element (FE) model of the nut-supports subassembly is built and is meshed,and the constraints and loads are imposed.Secondly,the model of nut-supports was assembled using the software ANSYS to understand the stress distribution and various parts of the deformation of the nut-supports and its weak links in the harmonic forces.Finally,socket head cap screw has not enough pre-load in the condition of alternating impact and will be simplified.It is analyzed and checked whether it is cut or not; which provides the reference data for design and optimization of the wave maker.


2012 ◽  
Vol 201-202 ◽  
pp. 741-744 ◽  
Author(s):  
Zhen Ning Hou ◽  
Jun Wu ◽  
Qing Wang ◽  
Hong Gen Tian ◽  
Nan Chao ◽  
...  

A finite element approach based on Ansys is developed to simulate stress intensity distribution in a three dimensional model of coupling clamp joint, which includes ferrules, pipe caps and bolts. The characteristics of stress intensity distributions of coupling clamp joint under strength pressure loading have been studied by means of the non-linear finite element method. The FE model can also predict the clamp quality and tolerances to be expected under different process conditions and define the most effective process parameters to influence the tolerances. The study could give us a better understanding on the mechanism and basis for optimization design of the coupling clamp joint.


Author(s):  
Sung Jin Yoon ◽  
Tae Jin Shin ◽  
Jae Sang Lee ◽  
Sang Moo Hwang

This paper describes in detail the deformation behavior of the rolls and strip predicted from the three-dimensional finite element analysis of skin-pass rolling. The predictions are made on the basis of the coupled analysis of elastic deformation of the rolls and elastic–plastic deformation of the strip. Predictions from the proposed finite element (FE) model are compared with experimental data from laboratory-scale cold rolling mills. Then, proposed are models for the prediction of the roll force profile and for the prediction of the residual stress profile. The prediction accuracy of the models is examined through comparison with the predictions from the FE model.


Author(s):  
P M Cattaneo ◽  
M Dalstra ◽  
L H Frich

Three-dimensional finite element analysis is one of the best ways to assess stress and strain distributions in complex bone structures. However, accuracy in the results may be achieved only when accurate input information is given. A semi-automated method to generate a finite element (FE) model using data retrieved from computed tomography (CT) was developed. Due to its complex and irregular shape, the glenoid part of a left embalmed scapula bone was chosen as working material. CT data were retrieved using a standard clinical CT scanner (Siemens Somatom Plus 2, Siemens AG, Germany). This was done to produce a method that could later be utilized to generate a patient-specific FE model. Different methods of converting Hounsfield unit (HU) values to apparent densities and subsequently to Young's moduli were tested. All the models obtained were loaded using three-dimensional loading conditions taken from literature, corresponding to an arm abduction of 90°. Additional models with different amounts of elements were generated to verify convergence. Direct comparison between the models showed that the best method to convert HU values directly to apparent densities was to use different equations for cancellous and cortical bone. In this study, a reliable method of determining both geometrical data and bone properties from patient CT scans for the semi-automated generation of an FE model is presented.


2017 ◽  
Vol 7 ◽  
pp. 267-272
Author(s):  
Beril Demir Karamanli ◽  
Hülya Kılıçoğlu ◽  
Armağan Fatih Karamanli

Aims The aim of this study was to evaluate the biomechanical effects on the craniofacial complex of skeletal anchorage and dental anchorage during face mask therapy. Subjects and Methods Two nonlinear finite element (FE) simulations were performed using a three-dimensional FE model. Face mask therapy with dental anchorage in the upper canines and face mask therapy with skeletal anchorage in the piriform apertures of the maxilla were simulated. In both simulations, the magnitude of the applied force was 750 g per side, and the force direction was 30° forward and downward relative to the occlusal plane. Results The circummaxillary sutures showed greater and more uniform stresses in the skeletal anchorage model than the dental anchorage model. This is the result of the more parallel forward movement of the maxilla in the skeletal anchorage model. Conclusions In Class III malocclusions with maxillary deficiency, for improved effects on the maxilla, choosing skeletal anchorage may be more effective in face mask therapies


2013 ◽  
Vol 455 ◽  
pp. 228-231 ◽  
Author(s):  
Yan Li He ◽  
Guo Peng Zhang ◽  
Jun Peng Xue

Various kinds of damage may occur during the drilling of carbon fiber reinforced polymer composite (CFRP). To review the mechanism of CFRP drilling, a three-dimensional macro-mechanical finite element (FE) model was constructed for CFRP drilling based on FE software tool Abaqus. The workpiece was modeled as equivalent homogenous anisotropic material (EHAM) with elastic-failure behavior. Three-dimensional Hashin criterion was used to predict the material failure. The material was implemented in user subroutine VUMAT. The drilling process was analyzed and the thrust force with respect to cutting conditions was evaluated. The simulation shows that thrust force increase with feed rates while decrease with spindle speed, as agrees with experiment.


2021 ◽  
pp. 039139882199549
Author(s):  
Pechimuthu Susai Manickam ◽  
Sandipan Roy

The biomechanical study helps us to understand the mechanics of the human cervical spine. A three dimensional Finite Element (FE) model for C3 to C6 level was developed using computed tomography (CT) scan data to study the mechanical behaviour of the cervical spine. A moment of 1 Nm was applied at the top of C3 vertebral end plate and all degrees of freedom of bottom end plate of C6 were constrained. The physiological motion of the cervical spine was validated using published experimental and FE analysis results. The von Mises stress distribution across the intervertebral disc was calculated along with range of motion. It was observed that the predicted results of functional spine units using FE analysis replicate the real behaviour of the cervical spine.


Sign in / Sign up

Export Citation Format

Share Document