Experimental Study and High Speed Visualization of Flow Boiling Characteristics in Silicon Microgap Heat Sink

2012 ◽  
Author(s):  
Tamanna Alam ◽  
Poh Seng Lee ◽  
Christopher R. Yap ◽  
Liwen Jin
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Heat Transfer Rate ◽  
Heat Sink ◽  
Transfer Rate ◽  
High Speed ◽  
Flow Boiling ◽  
Gap Size

Flow boiling in microgap heat sink is very attractive for high-performance electronics cooling due to its high heat transfer rate and easy fabrication process. In absence of thermal interface material between the active electronic component and a microgap cold plate, significant reduction in interface thermal resistance and enhancement in heat transfer rate can be achieved. In earlier studies by these authors, encouraging results have been obtained using microgap heat sink as it can potentially mitigate flow instabilities, flow reversal and maintain uniform wall temperatures over the heated surface. So, more work should be carried out to advance the fundamental understanding of the two-phase flow heat transfer associated with microgap heat sink and the underlying mechanisms. In this study, local flow boiling phenomena in different microgap sizes have been investigated experimentally. Experiments are performed in silicon based microgap heat sink having microgap depth ranging from 80 μm to 500 μm, using deionized water with 10 °C subcooled inlet temperature. The effects of mass flux and heat flux on heat transfer coefficient and pressure drop characteristics are examined by using different mass fluxes ranging from 400 kg/m2s to 1000 kg/m2s and effective heat flux varying from 0 to 100 W/cm2. Apart from these experimental investigations, simultaneous high speed visualizations are conducted to observe and explore the mechanism of flow boiling in microgap. Confined slug and annular boiling are observed as the two main heat transfer mechanisms in microgap. Moreover, experimental results show that flow boiling heat transfer coefficients are dependent on gap size, and the lower the gap size, higher the heat transfer coefficient.

A Photographic Study of Flow Boiling Stability on a Plain Surface With Tapered Manifold

2015 ◽  
Author(s):  
Ankit Kalani ◽  
Satish G. Kandlikar
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
High Speed ◽  
Flow Boiling ◽  
High Heat ◽  
Bubble Nucleation ◽  
High Heat Transfer ◽  
Plain Surface ◽  
High Heat Transfer Coefficient

Flow boiling in microchannels offers many advantages such as high heat transfer coefficient, higher surface area to volume ratio, low coolant inventory, uniform temperature control and compact design. The application of these flow boiling systems has been severely limited due to early critical heat flux (CHF) and flow instability. Recently, a number of studies have focused on variable flow cross-sectional area to augment the thermal performance of microchannels. In a previous work, the open microchannel with manifold (OMM) configuration was experimentally investigated to provide high heat transfer coefficient coupled with high CHF and low pressure drop. In the current work, high speed images of plain surface using tapered manifold are obtained to gain an insight into the nucleating bubble behavior. The mechanism of bubble nucleation, growth and departure are described through high speed images. Formation of dry spots for both tapered and uniform manifold geometry is also discussed.

Investigation of Ethylene Glycol Heat Transfer Coefficient Trough Double Pipe and Coil Heat Exchanger

2021 ◽  
Vol 874 ◽  
pp. 165-170
Author(s):  
Sri Wuryanti ◽  
Tina Mulya Gantina ◽  
Indriyani
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Ethylene Glycol ◽  
Transfer Coefficient ◽  
Heat Transfer Rate ◽  
Transfer Rate ◽  
Test System ◽  
Double Pipe ◽  
The Heat Transfer Coefficient ◽  
Outer Pipe

The research objective is to assemble a convection test system which acts as a heat exchanger (HE) and test its applicability using ethylene glycol. A Double Pipe (DP)-type HE consists of an inner pipe surrounded by an outer pipe (annulus) whereas a Coil-type HE composed of a coil surrounded by an outer pipe. Water flows through the outer pipe in both types of HE, while ethylene glycol flows through the inner piper or coil. HE in combination with other components (such as) forms a convection test system. The applicability of the system was tested to determine the heat transfer coefficient of ethylene glycol in a DP-type and Coil-type HEs. After that, the heat transfer rate was calculated and compared. The results show that the heat transfer coefficient in the DP-type HE is the lowest at 12.2 W/m2 oC and the highest at 26.8 W/m2 oC; and the corresponding heat transfer rate is the lowest at 8.3 W and the highest is 56.3 W. In comparison, for Coil-type HE, the lowest heat transfer coefficient is 38.9 W/m2 oC and the highest is 66.2 W/m2 oC which correspond to the heat transfer rate 19.9 W at the lowest and 225 W at the highest.

Flow Boiling Heat Transfer in a Silicon Microchannel Heat Sink Using Liquid Crystal Thermography

2008 ◽  
Author(s):  
Ayman Megahed ◽  
Ibrahim Hassan ◽  
Tariq Ahmad
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Pressure Drop ◽  
Transfer Coefficient ◽  
Heat Sink ◽  
Boiling Heat Transfer ◽  
Flow Boiling ◽  
Heat Fluxes ◽  
Working Fluid ◽  
Microchannel Heat Sink

The present study focuses on the experimental investigation of boiling heat transfer characteristics and pressure drop in a silicon microchannel heat sink. The microchannel heat sink consists of a rectangular silicon chip in which 45 rectangular microchannels were chemically etched with a depth of 295 μm, width of 254 μm, and a length of 16 mm. Un-encapsulated Thermochromic liquid Crystals (TLC) are used in the present work to enable nonintrusive and high spatial resolution temperature measurements. This measuring technique is used to provide accurate full and local surface-temperature and heat transfer coefficient measurements. Experiments are carried out for mass velocities ranging between 290 to 457 kg/m2.s and heat fluxes from 6.04 to 13.06 W/cm2 using FC-72 as the working fluid. Experimental results show that the pressure drop increases as the exit quality and the flow rate increase. High values of heat transfer coefficient can be obtained at low exit quality (xe < 0.2). However, the heat transfer coefficient decreases sharply and remains almost constant as the quality increases for an exit quality higher than 0.2.

The Effect of Inlet Orifice on Critical Heat Flux and Flow Boiling Heat Transfer in Single Horizontal Microtube

2013 ◽  
Author(s):  
Yanfeng Fan ◽  
Ibrahim Hassan
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Critical Heat Flux ◽  
Boiling Heat Transfer ◽  
Flow Boiling ◽  
Saturation Pressure ◽  
Working Fluid ◽  
Flow Boiling Heat Transfer

Flow oscillation is a crucial issue for the development of flow boiling heat transfer in the applications. Inlet orifice has been proven be an option to eliminate the oscillation. However, the effects of inlet orifice on critical heat flux and flow boiling heat transfer coefficient are lack of study. In this work, the effects of inlet restriction on critical heat flux and heat transfer coefficient in single horizontal microtube under uniform heating condition is experimentally investigated using FC-72 as working fluid. A stainless steel microtube with an inner diameter of 889 μm is selected as main microtube. Two smaller microtubes are assembled at the inlet of main microtube to achieve the restriction configurations of 50% and 20% area ratios. The experimental measurement is carried out at mass fluxes ranging from 160–870 kg/m2·s and heat fluxes varying from 6–170 kW/m2. Two saturation pressures, 10 and 45 kPa, are tested. The experimental results of critical heat flux and two phase heat transfer coefficient obtained in the microtube without orifice are compared with the existing correlations. The addition of an orifice does not enhance the normal critical heat flux but increases the premature critical heat flux. In aspect of heat transfer, the orifice shows improvement on heat transfer coefficient at low mass flux and high saturation pressure.

Flow Boiling Heat Transfer and Flow Pattern in Rectangular Channel of Mini-Gap

2004 ◽  
Author(s):  
Yang Yang ◽  
Yasunobu Fujita
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Annular Flow ◽  
Flow Boiling ◽  
Flow Patterns ◽  
Gap Size ◽  
Vapor Quality ◽  
Micro Channels ◽  
Mini Channels

Flow boiling in micro- and mini-channels has attracted much attention in recent years. But the phenomena is such confined channels have not been fully understood and explained. Some conclusions reached by different authors are even contradictory. The present research is trying to study some aspects of flow boiling in mini- and micro-channels. In the present paper boiling heat transfer and two-phase flow patterns in rectangular narrow channels were studied. The gap size of the channel was varied as 2, 1, 0.5 and 0.2 mm with the channel width and length being kept at 20 mm and 100 mm, respectively. In the present mini- and micro-channels, four flow patterns were identified; bubbly, intermittent, wavy and annular flow. They can be also divided into several sub-flow patterns. Flow patterns showed strong channel gap size dependence. Smaller gap size deleted bubbly flow, thus induced simpler flow patterns to shift the annular flow at lower vapor quality. The channels can be divided into two groups depending on the gap size; the larger gap group of 2 and 1 mm, and the smaller gap group of 0.5 and 0.2 mm. The larger gap group showed similar heat transfer behavior as conventional size of tubes. The smaller gap group indicated some peculiar phenomena. Heat transfer coefficient in the smaller gap group was relatively high in the low quality region. Then heat transfer coefficient decreased monotonously with increasing vapor quality. This behavior was considered attributable to the micro-bubble generation in the channel corners and an early partial dryout of thin liquid film. Thus the relationship between heat transfer coefficient and flow pattern should be carefully pursued in micro- and mini-channels to develop heat transfer correlations based on flow patterns.

Flow Boiling Heat Transfer of R-22 in Small-Diameter Horizontal Round Tubes

2003 ◽  
Author(s):  
K. S. Park ◽  
W. H. Choo ◽  
K. H. Bang
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Mass Flux ◽  
Boiling Heat Transfer ◽  
Flow Boiling ◽  
Vapor Quality ◽  
Flow Boiling Heat Transfer ◽  
Boiling Heat Transfer Coefficient

The flow boiling heat transfer coefficient of R-22 in small hydraulic diameter tubes has been experimentally studied. Both brass and aluminum round tubes of 1.66 mm inside diameter are used for the test section. The ranges of the major experimental parameters are 300∼600 kg/m2s of refrigerant mass flux, 10∼20 kW/m2 of the wall heat flux, 0.0∼0.9 of the inlet vapor quality. The experimental result showed that the flow boiling heat transfer coefficient in this small tubes are in the range of 2∼4 kW/m2K and it varies only by heat flux, independent of mass flux and vapor quality. It is also observed that the heat transfer coefficients in the aluminum tube are up to 50% higher than in the brass tube.

Convection Calibration of Schmidt–Boelter Heat Flux Gauges in Stagnation and Shear Air Flow

2009 ◽  
Vol 132 (3) ◽  
Author(s):  
A. Gifford ◽  
A. Hoffie ◽  
T. Diller ◽  
S. Huxtable
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Heat Transfer Coefficient ◽  
Shear Flow ◽  
Thermal Resistance ◽  
Transfer Coefficient ◽  
Heat Sink ◽  
Nonlinear Dependence ◽  
Stagnation Flow ◽  
Internal Thermal Resistance

Experiments were performed to characterize the performance of Schmidt–Boelter heat flux gauges in stagnation and shear convective air flows. The gauges were of a standard design (25.4 mm and 38 mm in diameter), using a copper heat sink with water cooling channels around the active sensing element. A simple model of the gauges using an internal thermal resistance between the sensor surface and the heat sink is used to interpret the results. The model predicts a nonlinear dependence of the gauge sensitivity as a function of the heat transfer coefficient. Experimental calibration systems were developed to simultaneously measure the heat flux gauge response relative to a secondary standard under the same flow and thermal conditions. The measured gauge sensitivities in the stagnation flow matched the model, and were used to estimate the value of the internal thermal resistance for each of the four gauges tested. For shear flow, the effect of the varying gauge surface temperature on the boundary layer was included. The results matched the model with a constant factor of 15–25% lower effective heat transfer coefficient. When the gauge was water cooled, the effect of the internal thermal resistance of the gauge was markedly different for the two flow conditions. In the stagnation flow, the internal resistance further decreased the apparent gauge sensitivity. Conversely, in shear flow, the resistance was effectively offset by the cooler heat sink of the gauge, and the resulting sensitivities were nearly the same as, or larger than, for radiation.

scholarly journals Evaluation of Heat Transfer Coefficient of Two-Phase Flow Boiling with R290 in Horizontal Mini Channel

2021 ◽  
Vol 88 (3) ◽  
pp. 88-95
Author(s):  
Ronald Akbar ◽  
Jong Taek Oh ◽  
Agus Sunjarianto Pamitran
Keyword(s):  
Heat Transfer ◽  
Experimental Data ◽  
Heat Flux ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Two Phase Flow ◽  
Flow Boiling ◽  
Phase Flow ◽  
Two Phase ◽  
The Heat Transfer Coefficient

Various experiments have been conducted on the heat transfer coefficient of two-phase flow boiling in mini channel tubes. In addition to obtaining data on the heat transfer coefficients through experiments, many researchers have also compared their experimental data using existing correlations. This research aims to determine the characteristics of the heat transfer coefficient of refrigerant R290 from the data used by processing and knowing the best heat transfer coefficient correlation in predicting the experimental data so that the results are expected to be a reference for designing a heat exchanger or for further research. The experimental data predicted is the two-phase flow boiling in a horizontal tube 3 mm diameter, with the mass flux of 50-180 kg/m2s, heat flux of 5-20 kW/m2, saturation temperature of 0-11 °C, and vapor quality of 0-1. The correlation used in this research is based on the asymptotic flow model, where the model is a combination of the nucleate and convective flow boiling mechanisms. The results show an effect of mass flux and heat flux on the experimental heat transfer coefficient and the predicted R290 heat transfer coefficient with asymptotic correlations had a good and similar result to the experimental data.

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