Performance Evaluation of Concentrated Photovoltaic System Using a Microchannel Heat Sink

Author(s):  
Ali Radwan ◽  
Mahmoud Ahmed ◽  
Shinichi Ookawara

The high incident heat flux on the concentrated photovoltaic (CPV) system causes a significant increase in the cell temperature and thus reduces the system efficiency. Therefore, using an efficient cooling technique is of great importance for those systems. In the present study, a new technology for concentrated photovoltaic systems is introduced using a truncated-double layer microchannel heat sink. A comprehensive three-dimensional thermo-fluid model for the photovoltaic layers integrated with a microchannel heat sink was developed. The proposed model was simulated numerically to estimate the solar cell temperature, temperature uniformity, cooling system pumping power, electrical efficiency and thermal efficiency of the CPV system. The numerical results were validated with the available experimental, analytical and numerical results in the literature. In the designed heat sink, various design parameters are investigated such as the truncation length, cooling mass flow rate, concentration ratio, and converging width ratio of the flow channel. Results indicate that increasing the truncated length leads to an increase of solar cell temperature at a constant coolant mass flow rate. The cell temperature varies between 80.1°C and 146.5°C as the truncation length ratio increases from 0 (i.e. single layer microchannel) to 1 respectively at a concentration ratio (CR) of 40 and a cooling mass flow rate (ṁ) of 26.6 g/min. Using the double layer microchannel reduces the consumed pumping power at the same total mass flow rate compared to the single layer microchannel. The Double layer configuration with a truncation length ratio (l/lsc) equal to unity achieves a lower pumping power and solar cell temperature uniformity in comparison to the single layer microchannel.

Author(s):  
Ali Radwan ◽  
Mahmoud Ahmed ◽  
Shinichi Ookawara

The photovoltaic output power is directly proportional to the solar radiation and inversely with the cell temperature. The higher the photovoltaic temperature is, the lower the electrical efficiency is with possible damage to the cell. To improve the electrical efficiency and to avoid the possible damage, a concentrating PV system associated with an effective cooling technique is of great importance. In the present study, a new cooling technique for concentrated photovoltaic (CPV) systems was introduced using various designs of micro-channel heat sinks. The suggested configurations included parallel flow, counter flow single and double layer micro-channels, and single layer flat micro-channel integrated with CPV system. A comprehensive three-dimensional thermo-fluid model for photovoltaic layers integrated with microchannel heat sink was developed. The model was simulated numerically to estimate the solar cell temperature. The numerical results were validated with the available experimental and numerical results. In the meantime, the effects of different operational parameters were investigated such as solar concentration ratio and cooling mass flow rate. Performance analysis of CPV using different microchannel configurations was implemented to determine the average and local solar cell temperature, pumping power, and temperature uniformity. Results indicated that the use of microchannel heat sink was a very effective cooling technique which highly attained temperature uniformity, viz., eliminated the hot spots formation with a significant reduction in the average temperature of CPV. The single layer parallel flow achieved the minimum solar cell temperature while the counter flow attained the most uniform temperature distribution compared with other configurations. Furthermore, the double layer parallel flow microchannel attained the minimum pumping power for a given cooling mass flow rate.


Author(s):  
Ali Radwan ◽  
Mohamed M. Awad ◽  
Shinichi Ookawara ◽  
Mahmoud Ahmed

Abstract In this study, a new design of double layer microchannel heat sink (DL-MCHS) has been monolithically fabricated using 3D metal printer and experimentally examined as a heat sink for concentrator photovoltaic (CPV) systems. Single phase liquid cooling using ethanol and flow boiling cooling using NOVEC-7000 coolant in the designed DL-MCHS are experimentally compared. The results proved that using the flow boiling cooling technique for the CPV systems attained a lower solar cell temperature with high temperature uniformity. In more details, flow boiling in counterflow (CF) operated DL-MCHS, attained a very low solar cell temperature close to the NOVEC-7000 boiling point with temperature uniformity of 0.2 °C over a wide range of coolant flow rate from 25–250 ml/hr.


2011 ◽  
Vol 145 ◽  
pp. 129-133 ◽  
Author(s):  
Thanhtrung Dang ◽  
Ngoctan Tran ◽  
Jyh Tong Teng

The study was done both numerically and experimentally on the heat transfer behaviors of a microchannel heat sink. The solver of numerical simulations (CFD - ACE+software package) was developed by using the finite volume method. This numerical method was performed to simulate for an overall microchannel heat sink, including the channels, substrate, manifolds of channels as well as the covered top wall. Numerical results associated with such kinds of overall microchannel heat sinks are rarely seen in the literatures. For cases done in this study, a heat flux of 9.6 W/cm2was achieved for the microchannel heat sink having the inlet temperature of 25 °C and mass flow rate of 0.4 g/s with the uniform surface temperature of bottom wall of the substrate of 50 °C; besides, the maximum heat transfer effectiveness of this device reached 94.4%. Moreover, in this study, when the mass flow rate increases, the outlet temperature decreases; however, as the mass flow rate increases, the heat flux of this heat sink increases also. In addition, the results obtained from the numerical analyses were in good agreement with those obtained from the experiments as well as those from the literatures, with the maximum discrepancies of the heat fluxes estimated to be less than 6 %.


Author(s):  
Zahir Uddin Ahmed ◽  
Md. Roni Raihan ◽  
Omidreza Ghaffari ◽  
Muhammad Ikhlaq

Abstract Microchannel heat sink is an effective method in compact and faster heat transfer applications. This paper numerically investigates thermal and hydraulic characteristics of a porous microchannel heat sink (PMHS) using various nanofluids. The effect of porosity, inlet velocity and nanoparticle concentration on thermal-hydraulic performance is systematically examined. The result shows a significant temperature increase (40°C) of the coolant in the porous zone. The pressure drop reduces by 35% for γ = 0.32 compared to the non-porous counterpart, and this reduction of pressure significantly continues when γ further increases. The pressure drop with win is linear for PMHS with nanofluids, and the change in pressure drop is steeper for nanofluids compared to their base fluids. The average heat transfer coefficients increases about 2.5 times for PMHS, and a further increase of 6% in is predicted with the addition of nanoparticle. The average Nusselt number increases non-linearly with Re for PMHS. The friction factor reduces by 50% when γ increases from 0.32 to 0.60, and the effect of nanofluid on friction factor is insignificant beyond the mass flow rate of 0.0004 kg/s. Whilst Cu and CuO nanoparticles help to dissipate the larger amount of heat from the microchannel, Al2O3 nanoparticle appears to have a detrimental effect on heat transfer. The thermal-hydraulic performance factor strongly depends on the nanoparticles, and it slightly decreases with the mass flow rate. The increase of nanoparticle concentration, in general, enhances both h and ΔP linearly for the range considered.


The present paper is focused to evaluate the pressure drop and heat transfer performance of a double layer circular microchannel heat sink with numerically and experimentally. Numerical analysis is carried for various mass flow rates, with turbulent condition used in the ANSYS Fluent for two flow arrangements. The experiment is carried out by varying the mass flow rate ranges 3.32x10-4 kg/s to 27.72x10-4 kg/s with water as the cooling medium. The effect of a parallel flow and counter flow arrangements on heat transfer and flow parameters is studied for a constant heat input of 80W. The numerical result is nearly the same with the measured values. The pressure drop increases with the mass flow rate. The heat transfer enhancement is evaluated by the wall surface temperature and temperature uniformity. Even though parallel and counter flow arrangement has similar flow and thermal behavior, the latter has better temperature uniformity in the base of the heat sink for all pumping powers.


Author(s):  
Ali Radwan ◽  
Mohamed M. Awad ◽  
Shinichi Ookawara ◽  
Mahmoud Ahmed

Abstract In this study, the performance of concentrator photovoltaic (CPV) cell enhanced by using double layer microchannel heat sink (DL-MCHS) with nanofluid is investigated. Pure ethanol and 0.2 % Vol. Al2O3-ethanol are utilized to reduce the solar cell temperature under indoor solar concentration ratio of 5.7 Suns. The designed DL-MCHS is monolithically fabricated from Maraging steel using 3D metal printer. The experimental results showed that using parallel flow (PF) operation mode of the designed DL-MCHS is favourable for cooling the CPV system compared with the counter flow (CF) operation mode. In the cooled CPV using PF mode, the open circuit voltage enhancement is about 12.7% in comparison to the uncooled case. The nanofluid results also showed a reduction in the solar cell temperature in comparison with the pure coolant. The current results can be used as a validation step for accurate numerical modelling of nanofluid applications in CPV system cooling.


Author(s):  
BHASKAR B. GARDAS ◽  
M.V TENDOLKAR

Photovoltaic solar cell generates electricity by receiving solar irradiance. The temperature of photovoltaic modules increases when it absorbs solar radiation, causing a decrease in efficiency. This undesirable effect can be partially avoided by applying a heat recovery unit with fluid circulation with the photovoltaic module. Such unit is called photovoltaic/thermal collector (PV/T) or hybrid (PV/T). The objective of the present work is to design a system for cooling the solar cell in order to increase its electrical efficiency and also to extract the heat energy. A hybrid solar system which generates both electricity and heat energy simultaneously is studied. This hybrid system consists of PV cells attached to an absorber plate with fins attached at the other side of the absorber surface. Simulation model for single pass, single duct solar collector with fins is prepared and performance curves are obtained. Performance with seven different gases analysed for maximum heat transfer, minimum mass flow rate & minimum number of fins. Hydrogen is found to be the most suitable option with the present. For hydrogen, the system requires a mass flow rate of 0.00275 kg/s, which is the least amongst all. Theoretical number of fins required in this case is found out to be 3.46.


Author(s):  
Prashant Verma ◽  
Abhishek Saxena ◽  
L. Varshney

Solar air heaters (SAHs) have an important role in applications such as space heating and industrial drying worldwide. The packing of SAH bed not only increases the heat transfer area but also increases the pumping power losses thereby limiting the thermo-hydraulic performance. In the present study, efforts have been made for a critical assessment of the literature dealing with the impact of collector bed and operating parameters over thermal and thermo-hydraulic performance for different configurations of wire screen matrix packed SAH. The porosity of bed and mass flow rate of the air have a major influence on the thermo-hydraulic performance of wire screen matrix packed SAH. It is found that the enhancement in the volumetric heat transfer coefficient due to a decrease in bed porosity is obtained at the expense of increase in pumping power which ultimately affects the thermo-hydraulic performance of wire screen matrix packed SAH. In general it is observed that porosity is an important parameter that affects the thermo-hydraulic performance. It is seen that matrix having porosity 0.937 yields thermo-hydraulic performance of 68% at mass flow rate 0.023 kg/s where as for the same mass flow rate porosity of 0.887 results thermo-hydraulic performance of only 42%.


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