Development of a Reliable Model for Evaluating the Ductile Fracture Propagation Resistance for High Grade Steel Pipelines

Author(s):  
M. Di Biagio ◽  
G. Demofonti ◽  
G. Mannucci ◽  
F. Iob ◽  
C. M. Spinelli ◽  
...  

The recent experience on ductile fracture propagation control on gas pipelines has shown that the applicability of the Battelle Two Curve Method (based on Charpy-V energy) to high grade steel pipes from API5L-X80 to X120 (ISO3183-L555M to L830M) operated at very high hoop stress values (≥500 MPa) is highly questionable. The reduced geometry of the specimen, the intrinsic low value of ductility of very high strength steels, as low work-hardening and low value of the strain at maximum load are pointed out as the main causes of the mismatch. Starting from these assumptions a new EPRG (European Pipeline Research Group) project has been launched with the aim to develop, with reference to the ductile fracture propagation resistance, a suitable fracture parameter(s) with an associated laboratory methodology based on a simple sample which would be able to take into account the role of the ductility of the material on this specific fracture event. The present paper shows the approach adopted in this EPRG Project: an innovative approach based on “plastic damage model” which allows to describe the stable ductile crack propagation by means of stress-state parameters (named triaxiality and deviatoric parameters). Moreover the proposed “damage model” has been implemented inside a commercial finite element code and used to predict the fracture crack propagation behaviour of Single Edge Notch Bend (SENB) tests in terms of load-displacement diagram and residual plastic deformation. One of the main topics of this project was the application of this method to six selected grade steels (with grades in the range of API X65 – X100) many of them coming from experimental full scale burst tests. The comparisons between experimental results and numerical simulations are substantially good; besides the results confirm that Charpy-V specimens, during the fracture propagation, work in different “constraint” conditions with respect to pipe and that DWTT specimen is in the middle between the two. Finally the “damage model approach” seems also able to discriminate between low and high grade steels in terms of failure deformation at rupture. So it resulted very promising to quantify the role of both ductile of the steel and geometrical constraint of the specimen in the ductile fracture propagation event.

Author(s):  
L. N. Pussegoda ◽  
A. Fredj ◽  
A. Dinovitzer ◽  
D. Horsley ◽  
D. Carlson

Recent developments in ductile fracture resistance measures in high grade steels in the pipeline industry include the crack tip opening angle (CTOA) and “steady state” fracture propagation energy, using 3-point bend specimens. The CTOA has been found to be a function of specimen ligament size. Alternatives would be “steady state” fracture propagation energy, critical fracture strain and adoption of damage mechanisms. This paper focuses on modeling approaches for crack propagation using damage mechanisms. The tension test is used to “calibrate” the damage model parameters and applied to the crack propagation in a 3-point bend specimen in candidate high grade steels. The effects of using parameters developed from tension test and extending to a 3-point bend crack propagation scenario is discussed.


2021 ◽  
Vol 9 ◽  
Author(s):  
Dong Xiong ◽  
Xinfang Ma ◽  
Huanqiang Yang ◽  
Yang Liu ◽  
Qingqing Zhang

The complex fracture network formed by volume fracturing of shale gas reservoir is very important to the effect of reservoir reconstruction. The existence of bedding interface will change the propagation path of the hydraulic fracture in the vertical direction and affect the reservoir reconstruction range in the height direction. The three-point bending test is used to test and study the mechanical parameters and fracture propagation path of natural outcrop shale core. On this basis, a two-dimensional numerical model of hydraulic fracture interlayer propagation is established based on the cohesive element. Considering the fluid-solid coupling in the process of hydraulic fracturing, the vertical propagation path of hydraulic fracture under different reservoir properties and construction parameters is simulated. According to the results, the strength of the bedding interface is the weakest, the crack propagation resistance along the bedding interface is the smallest, and the crack propagation path is straight. When the crack does not propagate along the bedding interface, the fracture propagation resistance is large, and the fracture appears as an arc propagation path or deflection. The difference between vertical stress and minimum horizontal stress difference, interlayer stress difference and interface stiffness will have a significant impact on the propagation path of vertical fractures. Large injection rate and high viscosity fluid injection are helpful for vertical fractures to pass through the bedding interface, and low viscosity fracturing fluid is helpful to open the bedding interface. This research work is helpful to better understand the characteristics of bedding shale and the interlayer propagation law of vertical fractures, and to form the stimulation strategy of shale gas reservoir.


Author(s):  
L. N. Pussegoda ◽  
A. Fredj ◽  
A. Fonzo ◽  
G. Demofonti ◽  
G. Mannucci ◽  
...  

Recent developments in ductile fracture resistance measures in high grade steels in the pipeline industry include the crack tip opening angle (CTOA) and “steady state” fracture propagation energy, using 3-point bend specimens. The CTOA has been found to be a function of specimen ligament size. With the availability of instrumented hammers, it became possible to resolve propagation energy using the load-displacement curve using a single specimen. This paper focuses on refining the steady state fracture propagation energy, using back-slotted Drop Weight Tear Test (DWTT) specimens. The study included numerical simulation of the dynamic response of back-slotted specimens. The significance of the back-slot in altering the stress/strain field ahead of the propagation crack is discussed. The numerical simulation was also used to determine the strain rate in the “process zone” of the crack tip during steady state fracture propagation.


Author(s):  
Brian N. Leis ◽  
Robert J. Eiber ◽  
L. Carlson ◽  
A. Gilroy-Scott

The consequences of a dynamic fracture in a gas-transmission pipeline require that pipelines be designed to avoid such incidents at a high level of certainty. For this reason, the related phenomonology has been studied since the early 1970s when the possibility of a dynamic ductile fracture was recognized. Full-scale experiments were done to characterize the fracture and gas dynamics associated with this process and empirical models were developed as a means to represent these experiments in a design or analysis setting. Such experiments focused on pure methane gas, and in the early days used steels with toughnesses less than 100 J, consistent with the steel making capabilities of the 1970s. Subsequently, interest shifted to larger diameter, higher pressure, higher BTU “rich” gases requiring higher toughness steels. The full-scale tests conducted to validate the arrest toughness levels determined that these empirical models were non-conservative. This paper presents a relationship between the dynamic crack propagation resistance and the apparent crack propagation resistance as measured by Charpy vee-notch (CVN) test specimens. This relationship is used in conjunction with the existing Battelle empirical criterion for dynamic-fracture arrest to determine the apparent toughness required to arrest a propagating ductile fracture in gas-transmission pipelines. The validity of this relationship is illustrated by successful predictions of arrest toughness in pipelines under a range of conditions including rich gases and high-toughness steels, including those showing a rising upper-shelf behavior.


2007 ◽  
Vol 177 (4S) ◽  
pp. 421-421
Author(s):  
Veronica Triaca ◽  
Christian O. Twiss ◽  
Ramdev Konijeti ◽  
Larissa V. Rodriguez ◽  
Shlomo Raz

Author(s):  
B.K. Cameron

THE PROPERTY to be discussed is a mixed sheep and cropping unit, situated ei ht a miles east of Ashburton and midway between the Ra aia and the Ashburton rivers. Average annual rainfall is 27 in., evenly spread, but there is very high summer evaporation and therefore frequent droughts. On average, the soil is below wilting point for 40 to 50 days each summer. Winters are cold with the soil temperature being below 48°F for about four months each year. The soil is a Lismore stony silt loam averaging 9 in. in depth over gravel.


2020 ◽  
Vol 11 (SPL1) ◽  
pp. 259-261
Author(s):  
Aamir Khan ◽  
Rajni K. Gurmule

Vasavaleha is one of the best medicine given for respiratory diseases. Corona viruses typically affect the respiratory system, causing symptoms such as coughing, fever and shortness of breath. It also affects host immune system of human body. Spreading rate of this disease is very high. Whole world is seeking for the treatment which can uproots this diseases. There in no vaccine available till date against this pandemic disease. Ayurveda mainly focuses on prevention of diseases alongwith its total cure. Rajyakshma Vyadhi is MadhyamMarga Roga as per Ayurveda. It shows many symptoms such as Kasa, Shwasa etc. By overall view of Covid 19, shows its resemblance with Rajyakshma Vyadhi described in Ayurveda. Vasavaleha is a Kalpa which is described in Rogadhikara of Rajyakshma. It shows Kasahara, Shwashara properties. It consists of Vasa, Pipalli, Madhu and Goghrita. These components shows actions like bronchodilation, antitussive effect and many more other actions. Pipalli shows important Rasayana effect. So in present review, we have tried to focus on role of Vasavaleha in the management of Covid 19. This can be used as preventive as well as adjuvant medication in treating Covid 19. There is need of further clinical research to rule of exact action of Vasavaleha against Covid 19.


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