Mode Mixity in the Fracture Toughness Characterization of HAZ Material Using SEN(T) Testing

2014 ◽  
Author(s):  
S. Kalyanam ◽  
Y. Hioe ◽  
D.-J. Shim ◽  
G. M. Wilkowski
Keyword(s):  
Fracture Toughness ◽  
Crack Growth ◽  
Heat Affected Zone ◽  
Crack Opening ◽  
Mode I ◽  
Mode Ii ◽  
Base Metals ◽  
Constraint Condition ◽  
Mode Mixity ◽  
Crack Tip Opening Displacement

Single-Edge-Notch-Tension, SEN(T), specimens have been found to provide good similitude for surface cracks in pipes, where a surface-cracked structure has lower constraint condition than bend-bars and C(T). The lower constraint condition gives higher upper-shelf toughness values, and also a lower brittle-to-ductile transition temperature. Also, the SENT specimen eliminates concern of material anisotropy since the crack growth direction in the SENT is the same as in a surface-cracked pipe. While the existing recommended and industrial practices for SEN(T) have been developed based on assumption of monomaterial across the crack, their applicability for the evaluation of fracture toughness of heat-affected-zone (HAZ) is evaluated in this paper. When conducting tests on SEN(T) specimens with prescribed notch/crack in the heat-affected-zone (HAZ), the asymmetric deformation around the crack causes the occurrence of a combination of Mode-I (crack opening) and Mode-II (crack in-plane shearing) behavior. The extent of this mode mixity is dependent on the relative difference between the material properties of the adjacent girth weld and pipe base metals, as well as the amount of crack growth in the test. This mode mixity affects the measurement of the crack-tip-opening-displacement (CTOD) and evaluation of fracture mechanics parameter, J. The CTOD-R curve depicts the change in toughness with crack growth, in a manner similar to the J-R curve methodology. Observations also show a mismatch in the length of the crack growth that is measured on the fracture surface, attributable to the material deformation differences across the two adjacent materials (weld and base metals). This paper discusses the experimental observations of Mode-I and Mode-II behavior seen in tests of SEN(T) specimens with notch/crack in the HAZ and as the crack propagates through the weld/HAZ thickness. The paper addresses the issues related to and the changes needed to account for such behavior in the development of recommended practices or standards for SEN(T) testing of weld/HAZ. The effects of mode mixity in HAZ testing is critical to the development of crack growth resistance, CTOD-R and J-R curves employed in Engineering Critical Assessment (ECA) of pipelines.

Mode Mixity in the Fracture Toughness Evaluation of Heat-Affected-Zone Material Using SEN(T) Experiment

2021 ◽  
Author(s):  
Sureshkumar Kalyanam ◽  
Yunior Hioe ◽  
Gery Wilkowski
Keyword(s):  
Fracture Toughness ◽  
Crack Growth ◽  
Heat Affected Zone ◽  
Crack Opening ◽  
Growth Direction ◽  
Mode I ◽  
Mode Ii ◽  
Mode Mixity ◽  
Crack Tip Opening Displacement ◽  
Opening Displacement

Abstract SEN(T) specimens provide good similitude for surface cracks (SC) in pipes, where a SC structure has lower constraint condition than typically used fracture toughness specimens such as SEN(B) , and C(T). Additionally, the SENT specimen eliminates concern of material anisotropy since the crack growth direction in the SENT is the same as in a surface-cracked pipe. While the existing recommended and industrial practices for SEN(T) have been developed based on assumption of homogenous or mono-material across the crack, their applicability for the evaluation of fracture toughness of heat-affected-zone (HAZ) were evaluated in this investigation. When conducting tests on SEN(T) specimens with prescribed notch/crack in the HAZ, the asymmetric deformation around the crack causes the occurrence of a combination of Mode-I (crack opening) and Mode-II (crack in-plane shearing) behavior. This mode mixity affects the measurement of the crack-tip-opening-displacement (CTOD) and evaluation of elastic-plastic fracture mechanics parameter, J. The CTOD-R curve depicts the change in toughness with crack growth, in a manner similar to the J-R curve methodology. The experimental observations of Mode-I and Mode-II behavior seen in tests of SEN(T) specimens with notch/crack in the HAZ and as the crack propagates through the weld/HAZ thickness were investigated. The issues related to and the changes needed to account for such behavior for the development of recommended practices or standards for SEN(T) testing of weld/HAZ are addressed.

Mixed Mode I/II Fracture and Fatigue Crack Growth Along 63Sn-37Pb Solder/Brass Interface

2000 ◽  
Author(s):  
H. Nayeb-Hashemi ◽  
Pinghu Yang
Keyword(s):  
Fracture Toughness ◽  
Fatigue Crack ◽  
Fatigue Crack Growth ◽  
Fracture Surface ◽  
Crack Growth ◽  
Mixed Mode ◽  
Mode I ◽  
Mode Ii ◽  
Mixed Mode Loading ◽  
Solder Layer

Abstract Solder joints are extensively used in electronic packaging. They provide critical electrical and mechanical connections. Single edge notched sandwich specimens, which were made of two blocks of brass joined with a 63Sn-37Pb solder layer, were prepared for fatigue and fracture study of the joint under mixed mode loading. Mode I and mixed mode I/II fracture toughness, fatigue crack thresholds, and fatigue crack growth rates (FCGR) were measured at room temperature using a four point bending test setup. It was found that the fracture toughness of the joint increased and FCGR decreased upon the introduction of mode II component. The interface fracture toughness was higher than that of reported for pure solder. The data of FCGR correlated well with the power law relation of da / dN = C* (ΔG)m. It was also observed that both fracture toughness and FCGR were a function of thickness of solder layer. When the solder layer thickness increased from 0.1mm to 1.0mm, the fracture toughness decreased substantially and FCGR increased slightly. For mode I loading, fatigue crack propagated inside the solder layer. However, for mixed mode loading, once a crack initiated, it changed its direction toward the interface and then propagated along the interface. These observations were related to local mode I and mode II stress fields. Fracture surface showed sign of rubbing under mixed mode loading with elongated cavities at the crack tip. However, under mode I loading, fracture surface was covered with equi-ax voids.

The Fracture Toughness of Hardened Tool Steels

1987 ◽  
Vol 109 (4) ◽  
pp. 314-318 ◽  
Author(s):  
D. F. Watt ◽  
Pamela Nadin ◽  
S. B. Biner
Keyword(s):  
Fracture Toughness ◽  
Crack Growth ◽  
Slow Crack Growth ◽  
Crack Opening ◽  
Compact Tension ◽  
Testing Procedure ◽  
Tool Steels ◽  
Opening Displacement ◽  
Tempering Temperature ◽  
Toughness Testing

This report details the development of a three-stage fracture toughness testing procedure used to study the effect of tempering temperature on toughness in 01 tool steel. Modified compact tension specimens were used in which the fatigue precracking stage in the ASTM E-399 Procedure was replaced by stable precracking, followed by a slow crack growth. The specimen geometry has been designed to provide a region where slow crack growth can be achieved in brittle materials. Three parameters, load, crack opening displacement, and time have been monitored during the testing procedure and a combination of heat tinting and a compliance equation have been used to identify the position of the crack front. Significant KIC results have been obtained using a modified ASTM fracture toughness equation. An inverse relationship between KIC and hardness has been measured.

scholarly journals Mixed-Mode Interlaminar Fracture Toughness of Glass and Carbon Fibre Powder Epoxy Composites—For Design of Wind and Tidal Turbine Blades

Materials ◽  
2021 ◽  
Vol 14 (9) ◽  
pp. 2103
Author(s):  
Christophe Floreani ◽  
Colin Robert ◽  
Parvez Alam ◽  
Peter Davies ◽  
Conchúr M. Ó. Brádaigh
Keyword(s):  
Fracture Toughness ◽  
Carbon Fibre ◽  
Composite Structures ◽  
Mixed Mode ◽  
Epoxy Composites ◽  
Mode I ◽  
Mode Ii ◽  
Pure Mode ◽  
Interlaminar Fracture Toughness ◽  
Interlaminar Fracture

Powder epoxy composites have several advantages for the processing of large composite structures, including low exotherm, viscosity and material cost, as well as the ability to carry out separate melting and curing operations. This work studies the mode I and mixed-mode toughness, as well as the in-plane mechanical properties of unidirectional stitched glass and carbon fibre reinforced powder epoxy composites. The interlaminar fracture toughness is studied in pure mode I by performing Double Cantilever Beam tests and at 25% mode II, 50% mode II and 75% mode II by performing Mixed Mode Bending testing according to the ASTM D5528-13 test standard. The tensile and compressive properties are comparable to that of standard epoxy composites but both the mode I and mixed-mode toughness are shown to be significantly higher than that of other epoxy composites, even when comparing to toughened epoxies. The mixed-mode critical strain energy release rate as a function of the delamination mode ratio is also provided. This paper highlights the potential for powder epoxy composites in the manufacturing of structures where there is a risk of delamination.

scholarly journals Effect of unstable crack growth on mode II interlaminar fracture toughness of a thermoplastic PEEK composite

2019 ◽  
Vol 205 ◽  
pp. 486-497 ◽  
Author(s):  
P. Garcia Perez ◽  
C. Bouvet ◽  
A. Chettah ◽  
F. Dau ◽  
L. Ballere ◽  
...  
Keyword(s):  
Fracture Toughness ◽  
Crack Growth ◽  
Mode Ii ◽  
Interlaminar Fracture Toughness ◽  
Unstable Crack ◽  
Interlaminar Fracture ◽  
Unstable Crack Growth ◽  
Peek Composite

scholarly journals Effect of sewage sludge ash filler on mode I and mode II interlaminar fracture toughness of S-glass/epoxy composites

2018 ◽  
Vol 1 (2) ◽  
Author(s):  
Mohamad Alsaadi 1,2 ◽  
Ahmet Erkliğ 2
Keyword(s):  
Fracture Toughness ◽  
Sewage Sludge ◽  
Epoxy Composites ◽  
Mode I ◽  
Mode Ii ◽  
Interlaminar Fracture Toughness ◽  
Sewage Sludge Ash ◽  
Interlaminar Fracture ◽  
Glass Fiber Reinforced ◽  
Sludge Ash

In this study, the influence of sewage sludge ash (SSA) waste particle contents on the mechanical properties and interlaminar fracture toughness for mode I and mode II delamination of S-glass fiber reinforced epoxy composites were investigated. Composite laminate specimens for tensile, flexural double-cantilever beam (DCB) and end-notched flexure (ENF) tests were prepared and tested according to ASTM standards with 5, 10, 15 and 20 wt% SSA filled S-glass/epoxy composites. Properties improvement reasons was explained based on optical and scanning electron microscopy. The highest improvement in tensile and flexural strength was obtained with 10 wt% content of SSA. The highest mode I and mode II interlaminar fracture toughness’s were obtained with 15 wt% content of SSA. The mode I and mode II interlaminar fracture toughness’s improved by 33 and 63.6%, respectively, compared to the composite without SSA.

Combined Mode Fracture Toughness Measurement by the Disk Test

1978 ◽  
Vol 100 (2) ◽  
pp. 175-182 ◽  
Author(s):  
Hideo Awaji ◽  
Sennosuke Sato
Keyword(s):  
Fracture Toughness ◽  
Internal Crack ◽  
Mode I ◽  
Mode Ii ◽  
Mode Fracture ◽  
Fracture Toughness Measurement ◽  
Circular Specimen ◽  
Combined Mode ◽  
Toughness Measurement ◽  
Disk Test

The disk test in which a circular specimen with an internal crack is subjected to diametral compression is used to investigate combined mode I and mode II fracture. The stress intensity factors in the disk test are calculated numerically by means of the boundary collocation procedure and the dislocation method. Special care was taken to analyze the effect of the compression anvils. This method has the advantage, of allowing successive measurement of mode I, mode II and the combined mode fracture toughness under the same conditions. Some kinds of graphite, plaster and marble are examined to obtain the fracture toughness values, KIC, KIIC and the combined mode fracture criterion.

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