Contact Modeling of Traveling Wave Ultrasonic Motors

Author(s):  
Shengnan Shen ◽  
Hui Li ◽  
Fuhao Cui ◽  
Guoqing Zhang ◽  
Xiangyu Dai

In the pursuit of high areal recording density towards 10 Tb/in2, it is necessary to improve the positioning accuracy of the magnetic head in the hard disk drive head-positioning control system. Ultrasonic motors (USMs) are novel electric motors used for positioning controls. Due to the drive characteristic of USMs, wear and fatigue of friction material at the contact friction interface are inevitable. Contact deformation can cause local damage of USMs. Therefore, obtaining the details of the stress distribution in the friction material due to the inelastic deformation is important. In this work, a contact model of traveling wave ultrasonic motor (TWUSM) is proposed. A three dimensional finite element model with cohesive zone elements embedded between friction material and rotor is then developed. Infinite finite elements are incorporated in this modeling as the boundary condition as the model thickness is typically many orders smaller than the longitudinal dimension. The evolution of deformation in friction material and rotor due to the mechanical surface loading is presented. The possible interfacial delamination process between friction material and rotor is numerically studied. And the friction coefficient effect of the friction material on the delamination propagation is also investigated.

2020 ◽  
Vol 31 (8) ◽  
pp. 1091-1100
Author(s):  
Weihao Ren ◽  
Mojian Yang ◽  
Liang Chen ◽  
ChengCheng Ma ◽  
Lin Yang

A novel hollow type of traveling wave rotary ultrasonic motor is proposed, optimized, fabricated, and tested in this study. Unlike conventional ultrasonic motors, this novel ultrasonic motor adopts a bran-new preloading method that preload is applied from the bottom of the stator through a wave spring, which can not only enhance the anti-overload ability but also extend the working life of the motor. According to this motor, a three-dimensional finite element model has been built by the commercial finite element software ADINA. In terms of the friction material and the preload, a detailed further optimization procedure is given after the initial design. Finally, the appropriate size and location of the friction layer and a proper preload for this motor have been determined. Almost all of the motor’s mechanical capacities, such as rotational speed, torque, and deformation, can be obtained by simulations in ADINA, which have good agreement with experimental results.


2020 ◽  
Vol 64 (1-4) ◽  
pp. 631-638
Author(s):  
Hucheng Chen ◽  
Wei Han ◽  
Jinhao Qiu

Better understanding of the characteristics of the traveling wave and three-dimensional trajectory related to motion on the surface of the stator is very important for the design and performance improvement of the ultrasonic motors. In this paper, an accurate finite element model of a single stator with a fully coupled piezoelectric layer was established at a moderate computational cost. The finite element model was verified by experimental test at the inverse resonance point. Based on this model, the traveling wave and three-dimensional trajectory of stator surface, including the influence of the input voltage on the phase and amplitude of the displacements in three directions, are investigated. The results show that the trajectory of particles on the stator surface is an ellipse in three-dimensional space due to the phase differences between the three components of displacement in the radial, circumferential and axial directions. The amplitude of radial displacement is about 39.5% of that in the circumferential displacement, which should not be neglected.


2007 ◽  
Vol 35 (3) ◽  
pp. 226-238 ◽  
Author(s):  
K. M. Jeong ◽  
K. W. Kim ◽  
H. G. Beom ◽  
J. U. Park

Abstract The effects of variations in stiffness and geometry on the nonuniformity of tires are investigated by using the finite element analysis. In order to evaluate tire uniformity, a three-dimensional finite element model of the tire with imperfections is developed. This paper considers how imperfections, such as variations in stiffness or geometry and run-out, contribute to detrimental effects on tire nonuniformity. It is found that the radial force variation of a tire with imperfections depends strongly on the geometrical variations of the tire.


2021 ◽  
Vol 11 (5) ◽  
pp. 2225
Author(s):  
Fu Wang ◽  
Guijun Shi ◽  
Wenbo Zhai ◽  
Bin Li ◽  
Chao Zhang ◽  
...  

The steel assembled support structure of a foundation pit can be assembled easily with high strength and recycling value. Steel’s performance is significantly affected by the surrounding temperature due to its temperature sensitivity. Here, a full-scale experiment was conducted to study the influence of temperature on the internal force and deformation of supporting structures, and a three-dimensional finite element model was established for comparative analysis. The test results showed that under the temperature effect, the deformation of the central retaining pile was composed of rigid rotation and flexural deformation, while the adjacent pile of central retaining pile only experienced flexural deformation. The stress on the retaining pile crown changed little, while more stress accumulated at the bottom. Compared with the crown beam and waist beam 2, the stress on waist beam 1 was significantly affected by the temperature and increased by about 0.70 MPa/°C. Meanwhile, the stress of the rigid panel was greatly affected by the temperature, increasing 78% and 82% when the temperature increased by 15 °C on rigid panel 1 and rigid panel 2, respectively. The comparative simulation results indicated that the bending moment and shear strength of pile 1 were markedly affected by the temperature, but pile 2 and pile 3 were basically stable. Lastly, as the temperature varied, waist beam 2 had the largest change in the deflection, followed by waist beam 1; the crown beam experienced the smallest change in the deflection.


2007 ◽  
Vol 129 (6) ◽  
pp. 1028-1034 ◽  
Author(s):  
Liang Wang ◽  
Sergio Felicelli

A three-dimensional finite element model was developed to predict the temperature distribution and phase transformation in deposited stainless steel 410 (SS410) during the Laser Engineered Net Shaping (LENS™) rapid fabrication process. The development of the model was carried out using the SYSWELD software package. The model calculates the evolution of temperature in the part during the fabrication of a SS410 plate. The metallurgical transformations are taken into account using the temperature-dependent material properties and the continuous cooling transformation diagram. The ferritic and martensitic transformation as well as austenitization and tempering of martensite are considered. The influence of processing parameters such as laser power and traverse speed on the phase transformation and the consequent hardness are analyzed. The potential presence of porosity due to lack of fusion is also discussed. The results show that the temperature distribution, the microstructure, and hardness in the final part depend significantly on the processing parameters.


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