Energy Harvesting Potential Comparison Study of a Novel Railway Vehicle Bogie System With the Hydraulic-Electromagnetic Energy-Regenerative Shock Absorber

Author(s):  
Jia Mi ◽  
Lin Xu ◽  
Sijing Guo ◽  
Lingshuai Meng ◽  
Mohamed A. A. Abdelkareem

With the development of high-speed rail technology, the interaction between wheel and track becomes more serious, which threatens the running stability, riding quality and safety of the vehicle. Due to the selected stiffness and damping parameters, conventional passive suspensions cannot fit in with the diverse conditions of the railway. Additionally, among these vibrations contains a large amount of energy, if this vibrational energy can be recycled and used for the active suspension to control, it will be a good solution compared to the conventional passive suspensions. Many energy-harvesting shock absorbers have been proposed in recent years, the most popular design is the electromagnetic harvester including linear electromagnetic shock absorbers, rotational electromagnetic shock absorbers, the mechanical motion rectifier (MMR), and the hydraulic electromagnetic energy-regenerative shock absorber (HESA). With different energy converting mechanisms, the complicated effects of the inertia and nonlinear damping behaviors will severely impact the vehicle dynamic performance such as the ride comfort and road handling. In the past few years, engineers and researchers have done relevant researches on HESA which have shown that it has good effects and proposed several suspension energy regeneration solutions for applying to car. This paper presents a novel application of HESA into a bogie system for railway vehicles comparing to the conventional suspension systems. HESA is composed of hydraulic cylinder, check valves, accumulators, hydraulic motor, generator, pipelines and so on. In HESA, the high-pressure oil which is produced by shock absorber reciprocation could be exported to drive the hydraulic motor, so as to drive the generator to generate electricity. In this way, HESA regenerate the mechanical vibrational energy that is otherwise dissipated by the traditional shock absorber as heat energy. Because the bogie has two sets of suspension systems, a dynamic model of bogie based on AMESim is established in order to clarify the influence of the dynamic characteristics effect and the energy harvesting efficiency when installing the HESA into different sets of the bogie. Then, set the HESA model into each suspension system of the bogie and input with the corresponding characteristic excitation, the influence of the dynamic characteristics and the energy harvesting efficiency are analyzed and compared. The simulation results show that the system can effectively reduce the vibration of the carriage, while maintaining good potential to recycle vibratory energy. Based on the results of the simulation, the relationships as well as differences between the first suspension system and second suspension system have been concluded, which are useful for the design of HESA-Bogie. Moreover, comparing the energy harvesting efficiency discrepancy between the two suspension systems, the potential of energy harvesting of a novel railway vehicle bogie system with HESA has been evaluated and then the best application department has been found, which indicates the theoretical feasibilities of the HESA-bogie to improve the fuel economy.

2021 ◽  
Author(s):  
Abhishek Bhardwaj ◽  
SHIVAM SHANDILYA ◽  
Vijeet Singh

As observed in day-to-day life, driving on a bumpy road generates vibrational energy in an automobile which is then dissipated by the shock absorbers. But lately, as we progress into the energy-depleting, energy concern awake era, energy efficiency has been a serious concern within the automobile manufacturing industry since the production within the 1900s, researchers realized that the energy dissipated in traditional hydraulic shock absorbers is merit being recovered only within the middle of 1990s. Unlike traditional suspension systems which suppress the vibrations by dissipating the vibration energy into waste heat, the regenerative suspension with energy harvesting shock absorbers can convert the traditionally wasted energy into electricity. Several different techniques followed for the energy harvesting are listed and Two main devices namely rotary and linear electromagnetic generators are analyzed for comfort and handling, body acceleration with and without a generator, and also attempts is made to enunciate the importance of energy conservation techniques in an automobile.


Author(s):  
Yu Pan ◽  
Fengwei Liu ◽  
Ruijin Jiang ◽  
Zhiwen Tu ◽  
Lei Zuo

To enable the smart technologies, such as the GPS, suspension active and semi-active controls and electromagnetic braking system, on the railway freight vehicles, the electricity is required and in needed. In this paper, we proposed a rack-pinion based freight train suspension energy harvester with mechanical-motion-rectifier (MMR) mechanism, to harvest the energy that usually dissipated and wasted during suspension vibration. The special mechanism with one way clutches engagement and disengagement during the working period makes the harvester convert the bi-direction suspension linear motion into a generator unidirectional rotation, which improve the transmission reliability and increase the energy harvesting efficiency. Nonlinear model of the energy harvester is established in this paper to analyze the dynamic characteristic of the freight train energy harvester and bench test are carried out to experimentally characterize the proposed energy harvester. The results show that under a certain freight vehicle suspension vibration condition, the proposed energy harvester can get a peak 292W and an average 34W power, which has a much better energy harvesting performance than any other existing energy harvesting technology used for the railway vehicles. Moreover, the proposed energy harvester can reach a 70% mechanical efficiency, which shows that the MMR’s advantage in improving the energy harvesting efficiency.


Author(s):  
Zhongjie Li ◽  
Lei Zuo ◽  
Jian Kuang ◽  
George Luhrs

Energy-harvesting shock absorber is able to recover the energy otherwise dissipated in the suspension vibration while simultaneously suppress the vibration induced by road roughness. It can work as a controllable damper as well as an energy generator. An innovative design of regenerative shock absorbers is proposed in this paper, with the advantage of significantly improving energy harvesting efficiency and reducing the impact forces caused by oscillation. The key component is a unique motion mechanism, which we called “mechanical motion rectifier (MMR)”, to convert the suspension’s oscillatory vibration into unidirectional rotation of the generator. An implementation of motion rectifier based harvester with high compactness is introduced and prototyped. A dynamic model is created to analyze the general properties of the motion rectifier by making analogy between mechanical systems and electrical circuits. The model is capable of analyzing electrical and mechanical components at the same time. Both simulation and experiments are carried out to verify the modeling and the advantages. The prototype achieved over 60% efficiency at high frequency, much better than the conventional regenerative shock absorbers in oscillatory motion. Furthermore, road tests are done to verify the feasibility of the MMR shock absorber, in which more than 15 Watts’ electricity is harvested while driving at 15 mph. The motion rectifier based design can also be used for other applications of electromagnetic vibration energy harvesting.


2021 ◽  
Author(s):  
Abhishek Bhardwaj ◽  
SHIVAM SHANDILYA ◽  
Vijeet Singh

As observed in day-to-day life, driving on a bumpy road generates vibrational energy in an automobile which is then dissipated by the shock absorbers. But lately, as we progress into the energy-depleting, energy concern awake era, energy efficiency has been a serious concern within the automobile manufacturing industry since the production within the 1900s, researchers realized that the energy dissipated in traditional hydraulic shock absorbers is merit being recovered only within the middle of 1990s. Unlike traditional suspension systems which suppress the vibrations by dissipating the vibration energy into waste heat, the regenerative suspension with energy harvesting shock absorbers can convert the traditionally wasted energy into electricity. Several different techniques followed for the energy harvesting are listed and Two main devices namely rotary and linear electromagnetic generators are analyzed for comfort and handling, body acceleration with and without a generator, and also attempts is made to enunciate the importance of energy conservation techniques in an automobile.


2021 ◽  
Vol 6 (7) ◽  
Author(s):  
Bernardo Luiz R. Ribeiro ◽  
Yunxing Su ◽  
Quentin Guillaumin ◽  
Kenneth S. Breuer ◽  
Jennifer A. Franck

Author(s):  
Mohamed A. A. Abdelkareem ◽  
Lin Xu ◽  
Mohamed Kamal Ahmed Ali ◽  
Mohamed A. Hassan ◽  
Ahmed Elagouz ◽  
...  

The current paper provides some on-field measurements regarding the quantification of the dissipated power during the damping process of a traditional viscous shock absorber. In this regard, the HAVAL H8 SUV was driven for several trips on the Nanhu campus arena considering a velocity range of 20–50 km/h. Furthermore, two species of campus road sections were selected during the fabricated tests; straight road section with and without a speed bump. The acceleration signals of the rear-right suspension system (body and wheel) were acquired as the average power dissipation trend could be calculated from the relative suspension velocity. The findings of this investigation indicate that the average dissipated power of a traditional shock absorber can be in a range of 10–90 W for a speed range of 20–50 km/h driving on a campus road section free of speed bumps. Whilst, for another road segment with one speed bump, the shock absorber dissipated a kinetic energy between 40–140 W for a velocity range of 20–50 km/h. Suggesting that an average overall dissipated power of 160–560 W is available by means of the traditional shock absorbers. The results are of strategic interest for the researchers and vehicle manufacturers for further considerations in terms of regenerative suspension systems where a part of this energy could be harvested instead of being wholly dissipated.


2016 ◽  
Author(s):  
Douglas Da Costa Ferreira ◽  
Fábio Roberto Chavarette ◽  
Jean-Marc Stephane Lafay ◽  
Paulo Rogerio Novak ◽  
Samuel Pagotto ◽  
...  

2010 ◽  
Author(s):  
S. P. Philipps ◽  
G. Peharz ◽  
R. Hoheisel ◽  
T. Hornung ◽  
N. M. Al-Abbadi ◽  
...  

2018 ◽  
Vol 15 (1) ◽  
pp. 172988141875587 ◽  
Author(s):  
Tao Wang ◽  
Wei Song ◽  
Shiqiang Zhu

Energy consumption has significant influence on the working time of soft robots in mobile applications. Fluidic soft actuators usually release pressurized fluid to environment in retraction motion, resulting in dissipation of considerable energy, especially when the actuators are operated frequently. This article mainly explores the potential and approaches of harvesting the energy released from the actuators. First, the strain energy and pressurized energy stored in fluidic soft actuators are modeled based on elastic mechanics. Then, taking soft fiber-reinforced bending actuators as case study, the stored energy is calculated and its parametric characteristics are presented. Finally, two energy harvesting schematics as well as dynamic models are proposed and evaluated using numerical analysis. The results show that the control performance of the energy harvesting system becomes worse because of increased damping effect and its energy harvesting efficiency is only 14.2% due to the losses of energy conversion. The energy harvesting system in pneumatic form is a little more complex. However, its control performance is close to the original system and its energy harvesting efficiency reaches about 44.1%.


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