Enhanced Pool Boiling Heat Transfer on Mono and Multi-Layer Micro-Nano Bi-Porous Copper Surfaces

2016 ◽  
Author(s):  
Ya-Qiao Wang ◽  
Dong-Chuan Mo ◽  
Shu-shen Lyu
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Boiling Heat Transfer ◽  
Pool Boiling ◽  
Copper Surface ◽  
Hysteresis Phenomenon ◽  
Copper Surfaces ◽  
Mono Layer ◽  
Porous Copper ◽  
Wall Superheat

Boiling heat transfer is widely used in industry and aerospace, and it can be enhanced by surface structure treatment. Here, two types of Micro-Nano bi-porous copper surfaces (MNBPCS) were prepared by hydrogen bubble template method and then sintered in reducing atmosphere. The effect of surface morphology on the saturated pool boiling of ultrapure water was investigated. Results show that, both NMBPCS have superior heat transfer performance to the plain copper surface. When the heat flux is 100W/cm2, the wall superheat of the two MNBPCS are about 7 and 9 °C lower than the plain copper surface respective. When the heat flux is lower than 130W/cm2, the wall superheat of the mono-layer MNBPCS is lower than that of the multi-layer one, because the bubbles formed on the mono-layer MNBPCS can departure more easily than those on the multi-layer one. When the heat flux is higher than 130W/cm2, the multi-layer MNBPCS has lower wall superheat than that of the mono-layer one, own to its better liquid accommodation from the morphology structure. Significant hysteresis phenomenon was only found on the Multi-layer MNBPCS. Its wall superheat keeps almost the same at about 13°C for its bottom layer structure with smaller cave diameter, when the heat flux is higher than 75W/cm2. The CHF of each MNBPCS is higher than 200W/cm2, and the multi-layer one is higher than the mono-layer one own to its better liquid accommodation from the morphology structure.

Boiling Heat Transfer and Critical Heat Flux Enhancement of Upward- and Downward-Facing Heater in Nanofluids

2013 ◽  
Vol 135 (7) ◽  
Author(s):  
Muhamad Zuhairi Sulaiman ◽  
Masahiro Takamura ◽  
Kazuki Nakahashi ◽  
Tomio Okawa
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Critical Heat Flux ◽  
Boiling Heat Transfer ◽  
Pool Boiling ◽  
Nucleate Boiling ◽  
Flux Enhancement ◽  
Optimum Configuration ◽  
Wall Superheat ◽  
Nucleate Boiling Heat Transfer

Boiling heat transfer (BHT) and critical heat flux (CHF) performance were experimentally studied for saturated pool boiling of water-based nanofluids. In present experimental works, copper heaters of 20 mm diameter with titanium-oxide (TiO2) nanocoated surface were produced in pool boiling of nanofluid. Experiments were performed in both upward and downward facing nanofluid coated heater surface. TiO2 nanoparticle was used with concentration ranging from 0.004 until 0.4 kg/m3 and boiling time of tb = 1, 3, 10, 20, 40, and 60 mins. Distilled water was used to observed BHT and CHF performance of different nanofluids boiling time and concentration configurations. Nucleate boiling heat transfer observed to deteriorate in upward facing heater, however; in contrast effect of enhancement for downward. Maximum enhancements of CHF for upward- and downward-facing heater are 2.1 and 1.9 times, respectively. Reduction of mean contact angle demonstrate enhancement on the critical heat flux for both upward-facing and downward-facing heater configuration. However, nucleate boiling heat transfer shows inconsistency in similar concentration with sequence of boiling time. For both downward- and upward-facing nanocoated heater's BHT and CHF, the optimum configuration denotes by C = 400 kg/m3 with tb = 1 min which shows the best increment of boiling curve trend with lowest wall superheat ΔT = 25 K and critical heat flux enhancement of 2.02 times.

Pool Boiling Heat Transfer of Water on Hydrophilic Surfaces With Different Wettability

2016 ◽  
Author(s):  
Adam R. Girard ◽  
Jinsub Kim ◽  
Seung M. You
Keyword(s):  
Heat Transfer ◽  
Boiling Heat Transfer ◽  
Pool Boiling ◽  
Copper Surface ◽  
Contact Angles ◽  
Copper Surfaces ◽  
Nanoscale Structures ◽  
Flat Surfaces ◽  
Hydrophilic Surfaces ◽  
Alkali Solutions

The effect of wettability on boiling heat transfer (BHT) coefficient and critical heat flux (CHF) in pool boiling of water on hydrophilic surfaces having different contact angles was investigated. Hot alkali solutions were utilized to promote cupric and cuprous oxide growth which exhibited micro and nanoscale structures on copper surfaces, with thicknesses on the order of a couple of micrometers. These structure and surface energy variations result in different levels of wettability and roughness while maintaining the effusivity of the bare copper surface. The study showed that the BHT coefficient has an inverse relationship to wettability; the BHT coefficient decreases as wettability increases. Furthermore, it was shown that this dependency between BHT coefficient and wettability is more significant than the relationship between BHT coefficient and surface roughness. The CHF was also found to increase with increases in wettability and roughness. For the most hydrophilic surface tested in this study, CHF values were recorded near the 2,000 kW/m2 mark. This value is compared with maximum values reported in literature for water on non-structured flat surfaces without area enhancements. Based on these results it is postulated that there exists a true hydrodynamic CHF limit for pool boiling with water on flat surfaces, very near 2,000 kW/m2, independent of heater material, representing an 80% increase in the limit suggested by Zuber [1].

Boiling Heat Transfer in a Shallow Fluidized Particulate Bed

1987 ◽  
Vol 109 (1) ◽  
pp. 196-203 ◽  
Author(s):  
Y. K. Chuah ◽  
V. P. Carey
Keyword(s):  
Heat Transfer ◽  
Thermal Conductivity ◽  
Heat Flux ◽  
Boiling Heat Transfer ◽  
Pool Boiling ◽  
Thin Layers ◽  
Surface Nucleation ◽  
Particle Layer ◽  
Wall Superheat ◽  
Flux Level

Experimental data are presented which indicate the effects of a thin layer of unconfined particles on saturated pool boiling heat transfer from a horizontal surface. Results are presented for two different types of particles: (1) 0.275 and 0.475-mm-dia glass spheres which have low density and thermal conductivity, and (2) 0.100 and 0.200-mm-dia copper spheres which have high density and thermal conductivity. These two particle types are the extremes of particles found as corrosion products or contaminants in boiling systems. To ensure that the surface nucleation characteristics were well defined, polished chrome surfaces with a finite number of artificial nucleation sites were used. Experimental results are reported for heat fluxes between 20 kW/m2 and 100kW/m2 using water at 1 atm as a coolant. For both particle types, vapor was observed to move upward through chimneys in the particle layer, tending to fluidize the layer. Compared with ordinary pool boiling at the same surface heat flux level, the experiments indicate that addition of light, low-conductivity particles significantly increases the wall superheat, whereas addition of heavier, high-conductivity particles decreases wall superheat. Heat transfer coefficients measured in the experiments with a layer of copper particles were found to be as much as a factor of two larger than those measured for ordinary pool boiling at the same heat flux level. The results further indicate that at least for thin layers, the boiling curve is insensitive to layer thickness. These results are shown to be consistent with the expected effects of the particles on nucleation, fluid motion, and effective conductivity in the pool at or near the surface. The effect of surface nucleation site density on heat transfer with a particle layer present is also discussed.

Effect of Particle Morphology on Pool Boiling From Surfaces Coated With Sintered Particles

2015 ◽  
Author(s):  
Suchismita Sarangi ◽  
Justin A. Weibel ◽  
Suresh V. Garimella
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Critical Heat Flux ◽  
Boiling Heat Transfer ◽  
Heat Transfer Performance ◽  
Pool Boiling ◽  
Particle Morphology ◽  
Wall Superheat

Immersion cooling strategies often employ surface enhancements to improve the pool boiling heat transfer performance. Sintered particle/powder coatings with different constituent particle sizes and total layer thicknesses have been commonly used on smooth surfaces to reduce the wall superheat and increase the critical heat flux during pool boiling. However, the role of the particle morphology on pool boiling has not been explicitly investigated. Since the morphology of the particles affects the pore shape, permeability, surface roughness, effective conductivity and diffusivity of the sintered coating, it will impact the heat transfer coefficient and critical heat flux during boiling. In this study, pool boiling of FC-72 is experimentally investigated using copper surfaces coated with a layer of sintered copper particles of irregular, dendritic and spherical morphologies. In order to isolate the effect of particle morphology, particles with the same effective diameter (90–106 μm) are sintered under controlled conditions that yield the same porosity (∼60%) and coating thickness (∼6 particle diameters) for all samples tested. The effects of particle morphology on the incipient wall superheat, nucleate boiling heat transfer coefficient, and critical heat flux are analyzed. The morphology of the pore structure in the coating formed by sintering is observed with SEM images; bubble nucleation and departure characteristics affecting the heat transfer performance of the coatings are qualitatively assessed with the aid of high-speed flow visualizations to corroborate the trends observed in the boiling curves. The irregular particles are observed to show the highest heat transfer coefficient, followed by dendritic and then spherical particles. The critical heat flux is found to be independent of the particle morphology.

Boiling Heat Transfer and Critical Heat Flux Enhancement of Upward- and Downward-Facing Heater in Nanofluids

2012 ◽  
Author(s):  
Muhamad Zuhairi Sulaiman ◽  
Masahiro Takamura ◽  
Kazuki Nakahashi ◽  
Tomio Okawa
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Critical Heat Flux ◽  
Boiling Heat Transfer ◽  
Pool Boiling ◽  
Nucleate Boiling ◽  
Flux Enhancement ◽  
Optimum Configuration ◽  
Wall Superheat ◽  
Nucleate Boiling Heat Transfer

Boiling heat transfer (BHT) and critical heat flux (CHF) performance were experimentally studied for saturated pool boiling of water-based nanofluids. In present experimental works, copper heaters of 20 mm diameter with titanium-oxide (TiO2) nanocoated surface were produced in pool boiling of nanofluid. Experiments were performed in both upward and downward facing nanofluid coated heater surface. TiO2 nanoparticle was used with concentration ranging from 0.004 until 0.4 kg/m3 and boiling time of tb = 1, 3, 10, 20, 40 and 60 minutes. Distilled water was used to observed BHT and CHF performance of different nanofluids boiling time and concentration configurations. Nucleate boiling heat transfer observed to deteriorate in upward facing heater, however, in contrast effect of enhancement for downward. Maximum CHF for upward- and downward-facing heater are 2.1 and 1.9, respectively. Reduction of mean contact angle demonstrate enhancement on the critical heat flux for both upward-facing and downward-facing heater configuration. However, nucleate boiling heat transfer shows inconsistency in similar concentration with sequence of boiling time. For both downward- and upward-facing nanocoated heater’s BHT and CHF, the optimum configuration denotes by C = 400 kg/m3 with tb = 1 minute which shows the best increment of boiling curve trend with lowest wall superheat ΔT = 25 K and critical heat flux enhancement of 2.02 times.

scholarly journals Analysis of Enhanced Pool Boiling Heat Transfer on Laser—Textured Surfaces

Energies ◽  
2020 ◽  
Vol 13 (11) ◽  
pp. 2700 ◽  
Author(s):  
Łukasz J. Orman ◽  
Norbert Radek ◽  
Jacek Pietraszek ◽  
Marcin Szczepaniak
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Boiling Heat Transfer ◽  
Pool Boiling ◽  
Textured Surfaces ◽  
Transfer Enhancement ◽  
Modified Model ◽  
Copper Surfaces ◽  
Pool Boiling Heat Transfer ◽  
The Impact

Enhancement of pool boiling heat transfer can be attained with a number of passive and active techniques. The paper experimentally analyses the impact of laser treatment of the copper surfaces on pool boiling heat transfer of distilled water and ethyl alcohol. The samples were modified with a laser beam to produce longitudinal grooves of highly developed microstructures in the laser textured area. Specimens of different groove depths, groove widths and micro-fin widths were produced. The results indicate a significant influence of laser processing on heat flux dissipated from the surfaces and heat transfer enhancement for all the samples tested. The experimental results have been generalized in the form of a heat flux correlation based on a modified model of enhanced pool boiling heat transfer.

Critical Heat Flux of Graphene Coated Copper Surface at High Pressures

2015 ◽  
Author(s):  
Nanxi Li ◽  
Amy Rachel Betz
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Critical Heat Flux ◽  
High Pressures ◽  
Pool Boiling ◽  
Copper Surface ◽  
Test Fluid ◽  
System Pressure ◽  
Wall Superheat ◽  
Copper Cylinder

Boiling is an efficient way to transfer heat due to the latent heat of vaporization. Many variables, such as surface properties, fluid properties, and system pressure, will affect the performance of pool boiling. Enhanced pool boiling has extensive applications in chemical, microelectronics, and power industries. Previous research has shown that micro- or nanostructured surfaces and coated surfaces will increase heat transfer coefficients up to one order of magnitude at atmospheric pressure. Graphene as a very good material with superb mechanical and electrical properties also has potential to enhance pool boiling performance. The purpose of this research is to investigate heat transfer enhancement on a graphene coated surface compared to a plane copper surface at atmospheric pressure and increased pressures with deionized water. The effect of the graphene coating on the critical heat flux is also investigated. To carry out the experiments, we designed and fabricated a special experimental facility that will withstand the high pressures (up to 20 bar) and high temperatures. Graphene is coated on a 1 cm2 copper surface using spray coating. The boiling vessel is pressurized with nitrogen and the system pressure is controlled by a back pressure regulator. The test fluid is preheated to saturation temperature by two 500 W cartridge heaters. Multiple 150 W cartridge heaters are inserted in a copper cylinder to provide wall superheat for bubbles to nucleate on the studied surface. When the system reaches steady state, a process controller controls these cartridge heaters to increase the heat flux gradually from 0 kW/m2 to the critical heat flux. The copper cylinder is insulated with PTFE to minimize heat loss from the side. The gap between the copper cylinder and the insulation surface is carefully sealed with high temperature epoxy to reduce undesired nucleation sites. The wall superheat corresponding to each heat flux is extrapolated using Fourier’s law from three thermocouple readings. The heat transfer coefficient can thus be calculated at each heat flux for the every test fluid at its corresponding pressure. A camera with 3.2 cm field of view at a working distance of 12 cm to 15 cm is used to visualize the bubble formation on the heated surface.

Orientation Effects on Pool Boling of Microporous Coating in Water

2017 ◽  
Vol 139 (2) ◽  
Author(s):  
Seongchul Jun ◽  
Jinsub Kim ◽  
Hwan Yeol Kim ◽  
Seung M. You
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Bubble Growth ◽  
Boiling Heat Transfer ◽  
Pool Boiling ◽  
Nucleate Boiling ◽  
Copper Surface ◽  
Large Bubble ◽  
Microporous Coating ◽  
Plain Surface

Copper HTCMC (High-temperature, Thermally Conductive Microporous Coating) with a coating thickness of ~300 µm was created by sintering 67 µm copper particles onto a flat copper surface. This was shown to be the optimum particle size and thickness combination, in terms of boiling heat transfer enhancement with water, during a prior pool boiling study conducted by Jun et al. [1]. The effects of orientation of pool boiling heat transfer in saturated distilled water at 1 atm were tested experimentally and compared with a plain copper surface. An SEM image (top left) shows the porous structure of HTCMC demonstrating reentrant cavities which promote nucleate boiling and lead to significant critical heat flux (CHF) enhancement compared to the plain copper surface (top right). The nucleate boiling incipience heat flux of HTCMC was demonstrated to be 5 kW/m2, which was an 8x reduction when compared to a plain copper surface which was found to have an incipience heat flux of 40 kW/m2. At this same 40 kW/m2 heat flux, the activated nucleation site density of HTCMC was extremely high, and each bubble appeared much smaller compared to a plain surface. This can be seen in the first row of images, captured with a high speed camera at 2,000 fps. The bubble growth times and departing bubble sizes of 0° and 90° are comparable for both HTCMC and plain surfaces with the order of 10 milliseconds and 100 micrometers. However, when oriented at 180°, the bubble growth time was the order of 100 milliseconds for both HTCMC and plain surface, and the departing bubble size was the order of 10 millimeters. This is due to the growth of a large bubble which coalesced with adjacent bubbles to become a relatively huge bubble which was stretched by buoyance forces before the bubble departed.

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