Plasma Gasification: A Proven Technology

Author(s):  
Shyam V. Dighe

Plasma gasification is an efficient and environmentally responsible form of thermal treatment of wastes. In the plasma gasification process, extremely high temperature gases are used to break down the molecular structure of complex carboncontaining materials — such as municipal solid waste (MSW), tires, hazardous waste and sewage sludge — and convert them into synthesis gas (syngas) containing hydrogen and carbon monoxide that can be used to generate power or other sustainable sources of energy. Gasification occurs in an oxygen starved environment so the waste is gasified, not incinerated.

2000 ◽  
Vol 41 (8) ◽  
pp. 99-105 ◽  
Author(s):  
Z. Abu-Kaddourah ◽  
A. Idris ◽  
M. J. Noor ◽  
F. R. Ahmadun

Sewage treatment plant sludges continue to pose great problems in terms of volume, odour and method of disposal. Thermal treatment of sewage sludge is considered as an attractive method in reducing sludge volume, which at the same time produces reusable by-products. Studies on high temperature melting of sewage sludge, above 1200°C, show promising results where by stable and inert by-products are produced. This paper presents a part of a big project on thermal treatment of sewage sludge, carried out in University of Putra Malaysia, this part highlights the changes in the microstructure of domestic sewage sludge when subjected to different meltingprocedures; heating temperature, cooling rate, and holding time. The heating temperatures ranged between 1250°C–550°C, and the rate of cooling was between 2.5°C–10°C per minute. Using XRD analyses, itwas found that the melted slags were amorphous despite the different melting procedures applied. The SEM microphotographs indicated that some crystallization had occurred under the melting procedures; 1350°C with a cooling rate of 5°C per minute and a holding time of 45 minutes, 1400°C with a cooling rate of 2.5°C per minute and holding time of 45 minutes, and 1400°C with a cooling rate of 5°C per minute and without holding time.


Author(s):  
Heidi C. Butterman ◽  
Marco J. Castaldi

The current study involves an experimental investigation of the decomposition of various biomass feedstocks and their conversion to gaseous fuels such as hydrogen. The steam gasification process resulted in higher levels of H2 and CO for various CO2 input ratios. With increasing rates of CO2 introduced into the feed stream, enhanced char conversion and increased CO levels were observed. While CH4 evolution was present throughout the gasification process at consistently low concentrations, H2 evolution was at significantly higher levels though it was detected only at elevated gasification temperatures: above 500°C for the herbaceous and non-wood samples and above 650°C for the wood biomass fuels studied. The biomass feedstocks were studied through the use of Thermo Gravimetric Analysis (TGA), Gas Chromatography, Calorimetry, Atomic Absorption Spectrophotometry (AAS), and the Scanning Electron Microscope with Energy Dispersive X-Ray Analysis (SEM/EDX). The chemical composition of the various biomass fuels and their combustion and gasification ash residues, in addition to the mass decay and gaseous evolution behavior were investigated as a function of temperature. The thermal treatment of biomass fuels involves pyrolysis and gasification with combustion occurring at the higher temperatures. In the gasification environment, when combustion processes are occurring, gaseous components evolve from the fuel and react with oxygen either released from the biomass structure itself, or from the injected steam and CO2. These high temperature reactions are responsible for the enhanced burnout of the carbon (charcoal) structure that is produced during the low temperature pyrolytic breakdown of the biomass. Since the ligno-cellulosic biomass component typically found in U.S. MSW is greater than 50%, techniques to enhance the thermal treatment of biomass feedstocks can also aid in the processing of MSW. Gas evolution as a function of temperature was monitored for H2, CH4, CO2 and CO for several biomass fuels that included woods, grasses and other ligno-cellulosic samples. These included oak, sugar maple, poplar, spruce, white pine, Douglas fir, alfalfa, cordgrass, beachgrass, maple bark, pine needles, blue noble fir needles, pecan shells, almond shells, walnut shells, wheat straw, and green olive pit. The TGA mass decay curves showed similar behavior for the woods, grasses and agricultural residues, where most of the mass loss occurred before 500°C. Most feedstocks exhibited 2 constant mass steps though several exhibited a third with completed mass loss by 900°–1000°C. Two distinct mass decay regimes were found to correlate well with two distinct gas evolution regimes exhibited in the curves for CO, H2 and CH4. Most of the mass loss occurred during pyrolysis, with the remaining degradation to ash or char occurring in the high temperature gasification regime. One characteristic of biomass samples is the highly variable nature of the mineral composition. SEM/EDX analyses indicated high levels of potassium, magnesium and phosphorus in the ash residue. The devitrification and embrittlement of the quartz furnace and balance rods were attributed to the high mineral content of many of the biomass feedstocks, with the high alkaline oxide levels of the grasses being particularly destructive. While mineral content may exert a beneficial effect through enhanced char reactivity with the possibility for a more thorough processing of the feedstock, the potential for corrosion and slagging would necessitate the judicious selection and possible pretreatment of biomass fuels. A major advantage of thermal treatment through gasification prior to combustion is the ability to remove many of the corrosive volatiles and ash elements such as potassium, sodium and chlorine to avert damage to the process equipment.


2000 ◽  
Vol 41 (8) ◽  
pp. 37-44 ◽  
Author(s):  
M. Jaeger ◽  
M. Mayer

The Noell Conversion Process was developed to guarantee the safe disposal of sewage sludge and other waste materials by means of thermal treatment, evenwith very strict emission standards. The center piece of this process is a pressurized entrained flow gasifier. The reactin conditions in this gasifier does not only suppresses the formation of dioxins and furans, but also completely destroys any dioxins and furans contained in the waste materials. Another advantage of the Noell Conversion Process referring the thermal treatment of sewage sludge is the recovery of marketable substances such as synthesis gas, sulphur and vitrified slag. To demonstrate this advanced technology in the field of sewage sludge treatment, Noell-KRC has built a pilot plant in Freiberg/Germany. This plant was designed for a throughput of 0.5 Mg/h (dry base) of sewage sludge. During the operation of the plant from 1996 until 1998, it was possible to demonstrate that there are no problems with emissions of heavy metals like Mercury or organic components like Dioxins and Furans. The H2 rich gas produced in the process can be utilized as a power source. The vitrified slag produced in the process is of a quality suitable for use as a construction material with a wide range of applications.


2020 ◽  
Vol 1 (1) ◽  
Author(s):  
Waldemar KĘPYS ◽  
Katarzyna JASZCZURA

Waste thermal treatment by incineration, co-incineration, gasification or pyrolysis aims at recovering the waste, mainly in the form of energy. In addition, it also serves to disposal of waste, in particular hazardous one, including medical and veterinary waste. Thermal treatment of waste should be carried out in specially adapted installations that meet the BAT requirements. The article discusses installations operating in Poland designed for thermal treatment of municipal solid waste, sewage sludge as well as hazardous waste, including medical and veterinary waste.


2019 ◽  
Vol 2 (1) ◽  
pp. 8-12
Author(s):  
Angela Hartati ◽  
Diah Indriani Widiputri ◽  
Arbi Dimyati

This research was conducted for the purpose to overcome Indonesia waste problem. The samples are classified into garden waste, paper waste, wood, food waste, and MSW with objective to identify which type of waste give out more syngas since there is waste separation in Indonesia. All samples were treated by plasma gasification without pre-treatment (drying). Arc plasma torch used in this experiment was made by National Nuclear Energy Agency (BATAN) and used Argon as the gas source. Then the torch was connected to self-designed gasification chamber and gas washing system before injected into a gas bas for composition analysis. Another objective is to identify factors that may affect the gasification efficiency and the experiment shows that moisture content is not really affecting the efficiency but the duration of the process. The mass reduction of each samples were recorded, then the gas produced from the gasification process were analyzed. The result shows that food has the highest mass percentage reduced and producing the highest amount of hydrogen amongst other samples. However, treating MSW also produce considerably high amount of hydrogen. In conclusion, MSW direct treatment (without separation) using plasma gasification is feasible since it still produces desirable quality of syngas.


Alloy Digest ◽  
1968 ◽  
Vol 17 (4) ◽  

Abstract ENDURO 19-9-SMo is a 19-9 type stainless steel containing molybdenum to greatly increase its resistance to attack by most chemicals. It is nonmagnetic and does not respond to thermal treatment for hardening. This datasheet provides information on composition, physical properties, microstructure, hardness, elasticity, and tensile properties as well as fracture toughness and creep. It also includes information on low and high temperature performance, and corrosion resistance as well as forming, heat treating, machining, joining, and surface treatment. Filing Code: SS-207. Producer or source: Republic Steel Corporation.


Author(s):  
Xiu-Teng Wang ◽  
Guoliang Liu ◽  
Fei Fang ◽  
Ling Lin ◽  
Yang Zheng ◽  
...  

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