Several Problems in Strength Testing of High Grade HSAW Pipe

Author(s):  
Qingren Xiong ◽  
Yaorong Feng ◽  
Chunyong Huo ◽  
Jike Li ◽  
Peng Yang

Tensile property is the most important and basic property parameter, which is the base of pipeline design and safety assessment. This paper analyzes several issues such as the type of specimen and the test procedure, which occur during the strength testing of X80 HSAW pipe. It is presented that the yield strength value of base metal in transverse direction of X80 HSAW pipe from different kinds of specimen may be affected by many factors, such as Bauschinger effect, deformation strengthening effect and microstructure etc. It is suggested that the total elongation for high grade HSAW pipe in total extension under load method should be verified by ring expansion test.

2016 ◽  
Vol 80 ◽  
pp. 15002
Author(s):  
Kang Yang ◽  
Geoffrey Taber ◽  
Thaneshan Sapanathan ◽  
Anupam Vivek ◽  
Glenn S Daehn ◽  
...  

2021 ◽  
Vol 9 (10_suppl5) ◽  
pp. 2325967121S0033
Author(s):  
Stephen Gillinov ◽  
Nathan Varady ◽  
Paul Abraham ◽  
Michael Kucharik ◽  
Scott Martin

Objectives: Many different magnetic resonance imaging (MRI)-based classifications are used to characterize rotator cuff supraspinatus pathology, ranging from mild tendinopathy to full-thickness tears. While MRIs are chiefly utilized to guide the need for and approach to operative management of supraspinatus pathology, the functional implications, if any, across the entire range of pathologies have not been defined. The purpose of this biomechanical study was to examine shoulder strength and function in patients presenting with presumptive supraspinatus pathology and to determine if these clinical parameters are correlated with radiologic severity. Methods: We prospectively enrolled 171 patients with suspected rotator cuff pathology disease and without apparent strength deficit on traditional rotator cuff physical examination (PE). Exclusion criteria were radiographically apparent glenohumeral OA, previously diagnosed rotator cuff tear of the affected shoulder, previously diagnosed adhesive capsulitis, prior ipsilateral shoulder surgery, injury to the ipsilateral hand or wrist, limited range of motion, and history or radiographic evidence of anterior or posterior shoulder dislocation. For both clinical (e.g. testing isotonic strength in patients with frank weakness yields unreliable strength measurements and provides little useful information) and ethical (e.g. to avoid causing pain to patients already experiencing significant shoulder pain) reasons, this study evaluating dynamic strength testing was strictly limited to patients with negative traditional, static PE tests. All patients underwent two bilateral shoulder strength tests using dynamometry; first, isometric strength was measured at 90 degrees of abduction and, second, isotonic strength was measured eccentrically from full abduction throughout the full range of motion until the arm was at the patient’s side. For both of these tests, the examiner placed the handheld dynamometer (Hoggan microFET® 3; Hoggan Scientific, LLC, Salt Lake City UT, USA) on the patient’s wrist, perpendicular to the arm, to measure the force applied along the arc. Absolute strength and symptomatic-to-asymptomatic arm (S/A) strength ratios were calculated. All patients were included in analyses of absolute strength measurements on strength testing; patients who had a history or clinical evidence of contralateral shoulder pathology were excluded from analyses of S/A strength ratios. Patients then underwent shoulder MRI, classifying supraspinatus findings into one of seven ordinal categories. The primary outcome was the relationship between the radiologic severity of supraspinatus pathology on MRI and the degree of rotator cuff strength deficit upon exam. Results were analyzed for both isotonic and isometric function. Results: The study cohort consisted of 171 patients (102 [59.6%] males, 69 [40.4%] females). The mean patient age (± 95% CI) was 52.0 ± 1.9 years. The mean symptom duration (± 95% CI) was 10.8 ± 2.9 months. MRI revealed: 26 (15.2%) instances of no supraspinatus pathology, 37 (21.6%) instances of tendinopathy, 17 (9.9%) instances of supraspinatus fraying, 39 (22.8%) partial thickness tears (PTTs), 13 (7.6%) high-grade PTTs, 12 (7.0%) focal full thickness tears (FTTs)/full-thickness perforations, and 27 (15.8%) FTTs. Isotonic strength : Increasing imaging severity was significantly associated with decreasing absolute strength during isotonic testing ( P=0.036, Table 1). Specifically, absolute strength measurements declined with increasingly severe imaging findings, from no tear [59.9 N], to tendinopathy [50.9 N], to fraying [48.2 N], to PTT [55.0 N], to high-grade PTT [48.9 N], to focal FTT/full thickness perforation [45.7 N], to FTT [44.2 N]. Similarly, increasing imaging severity was significantly associated with decreasing S/A strength ratios during isotonic testing ( P=0.022, Table 1). Isotonic S/A strength ratios declined with increasingly severe imaging findings, from no tear [91.9%], to tendinopathy [70.8%], to fraying [66.1%], to PTT [76.2%], to high-grade PTT [75.7%], to focal FTT/full thickness perforation [65.2%], to FTT [63.3%]. Isometric strength : In contrast to isotonic testing, increasing imaging severity was not significantly associated with decreased absolute strength measurements on isometric testing ( P=0.12, Table 2). Similar results were seen for isometric S/A ratio, as increasing imaging severity was not significantly associated with S/A strength ratio ( P=0.085, Table 2). Conclusions: Radiologic severity of supraspinatus pathology was correlated with dynamic clinical function across the full range of pathology, revealing the functional importance of these frequently-used classifications. The lower discriminatory ability of isometric measurements and higher strength measurements on isometric assessment may be related to a greater role of compensatory musculature in static testing. These biomechanical results support the need for future work investigating the utility of dynamic rotator cuff physical examination maneuvers.


Author(s):  
William Walsh ◽  
Sandeep Abotula ◽  
Bharath Konda

Abstract Ring expansion testing is one of the three accepted methods in API 5L for the measurement of yield strength for line pipe. The other two are flattened-strap tensile testing and round-bar tensile testing. A novel-concept ring expansion test machine has recently been commissioned which uses hydraulic pressure to clamp the top and bottom pressure-reacting plates rather than a traditional bolting arrangement. The benefit of hydraulic clamping is vastly reduced set-up times. This paper describes the design approach and the pitfalls that were overcome in commissioning the ring expansion test unit. Expansion measurements are taken using two different methods: a chain extensometer and an LVDT with a band wrapping the circumference of the pipe. Both approaches are used simultaneously to generate and compare two stress-strain curves for one pressure test. In addition, a 3-Point contact approach is developed to determine the hoop strain during pipe expansion. The 3-point contact approach is an attempt to infer the full hoop expansion behavior by measuring the radius change over a segment of the circumference. The device has two rollers which contact the pipe surface while a dial indicator midway between measures the radius change. As the pipe expands, the rollers maintain contact with the pipe surface while the dial indicator records the change in radius. Tests are performed on HFI, SAWL, and SAWH pipes ranging in outer diameter from 20-inch (508 mm) to 48-inch (1219 mm) and wall thicknesses from 0.375-inch (9.5 mm) to 0.969-inch (24.4 mm). The differences in the stress-strain behavior of these pipe forms are described and related to the residual-stress profiles generated by their respective manufacturing operations. The comparison to flattened-strap and round-bar tensile results are presented in a companion paper. The results of the 3-Point contact approach show that the radius change during early stages of expansion are not uniform around the pipe circumference and different patterns are observed in the HFI, SAWL, and SAWH pipe forms.


Author(s):  
Pratham Nayyar ◽  
Dimitris Dimopoulos ◽  
William Walsh

Abstract Tensile properties of API 5L large diameter pipes are typically determined with the use of full thickness flattened strap samples extracted in the transverse direction with respect to the longitudinal pipe axis (TPA) [1, 2, 3, 4]. It has been well established that the process of sample flattening has a significant influence on determination of the yield strength of the pipe [5, 6]. The flattening process is sensitive to a number of variables such as method of flattening, equipment used, number/sequence of strokes, and operators conducting the flattening. As a result, issues with repeatability are frequently encountered and despite several efforts, the industry lacks any type of official standard for universal use. Historically, the industry has been focused on ensuring that the actual strength of pipes was safely higher than the specified minimum. Recently, there has been interest to also establish an upper limit on pipe strength particularly in the longitudinal direction with respect to the pipe axis (LPA) in order to avoid under matching between pipe and girth weld properties. These new requirements create the need for enhanced process control to minimize the variation due to flattening. Samples obtained from longitudinally welded (SAWL) and helically welded (SAWH) seam Grade X70M line pipe of various nominal wall thickness to diameter (t/D) ratios were flattened using different procedures, measured for curvature, and tensile tested, all in controlled laboratory environments with minimized repeatability variation. Special attention was given to the definition and measurement of different types of curvatures observed through the range of different t/D ratios and effort was made to assess criteria for curvature measurement prior to testing. Additionally, non-flattened specimens were tensile tested using round bar and full ring expansion test methods, and a comparison between the results obtained from both flattened and non-flattened specimen methods was made. The sample transverse yield strength results confirmed the expected variation between samples flattened by different methods. In addition, a much greater variation was observed when comparing the yield strength results between flattened and non-flattened samples. Considerations of extending the use of non-flattened specimens as a production test and benefits or limitations associated with such practice are discussed.


Author(s):  
Almir Villaro Arriola ◽  
Jon Mendizabal Samper ◽  
Juan Meléndez Lagunilla

On-Board ERTMS/ETCS equipment performs safety related functions where the tolerable hazard rate is kept below 10-9 f/h. Safety standards such as EN50129 or IEC61508 impose requirements on the architecture used to fulfill this safety figure and the associated Safety Integrity Level (SIL). From these standards, the mandatory use of redundancy and physical independence can be derived. Due to the introduction of these requirements, a new functionality is added at the system level (e.g. majority voting processes among redundant lines). Unfortunately, neither the safety nor the interoperability standards provide technical specification that defines how to test the performance of the complete system when internal malfunction has occurred in safety related components. This chapter proposes the use of fault injection techniques to facilitate safety assessment. By means of communication saboteurs, it is possible to excite and test the associated internal functionality in systems performing safety related functions. The chapter also contributes to the definition of the test setup and test procedure of the architecture-associated safety-related internal functionality of the SIL4 odometer and Balise Transmission Module (BTM) subsystems within the on-board European Railway Traffic Management System/ European Train Control System (ERTMS/ETCS).


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