Optimization of GMAW Welding Parameters in Duplex Stainless Steel Welds Mechanical Properties

Author(s):  
Carolina Payares-Asprino ◽  
John P. H. Steele

The objective of the current work is to provide sufficient knowledge of the welding industry to allow the optimization of the process so as to achieve best final properties. The welding process is complex with many interacting variables controlling the procedure. In addition, not all of the physics of the process, particularly with regard to the factors which control mechanical properties, are well understood. It is unlikely that a full analytical model can be prepared and physically based numerical techniques will also suffer from a lack of basic understanding. A model for use as an optimization tool will thus have to proceed along different lines. Fortunately, this work has produced a wealth of experimental observations, which can be used for optimization. In this research, several welds were fabricated using Gas Metal Arc Welding process at different welding conditions. The technique of Response Surface Methodology was applied to develop a mathematical model to analyze various effects of GMAW parameters on the and mechanical properties such as yield strength and ultimate tensile strength of Duplex Stainless Steel weldments.

2011 ◽  
Vol 341-342 ◽  
pp. 16-20
Author(s):  
Mongkol Chaisri ◽  
Prachya Peasura

The research was study the effect of gas metal arc welding process parameters on mechanical property. The specimen was carbon steel ASTM A285 grade A which thickness of 6 mm. The experiments with full factorial design. The factors used in this study are shielding gas and voltage. The welded specimens were tested by tensile strength testing and hardness testing according to ASME boiler and pressure vessel code section IX 2007. The result showed that both of shielding gas and voltage had interaction on tensile strength and hardness at 95% confidential (P value < 0.05). Factors affecting the tensile strength are the most carbon dioxide and 27 voltage were tensile strength 213.43 MPa. And hardness maximum of 170.60 HV can be used carbon dioxide and 24 voltage. This research can be used as data in the following appropriate parameters to gas metal arc welding process.


The current work is intended to study the influence of using ER4043 and ER5356 filler metals on mechanical properties of A6061 Al alloy welded joint made by gas metal arc welding process (GMAW). For this study, 12mm plates of these materials were joint using a type single V groove butt joints with four layers and five passes configurationof welded joints. The soundness of the quality of the weld joint was investigated by X-ray Ct-Scan technique. The joint made with the ER4043 presented an enhancement of mechanical properties. In comparisonwith the joint made with ER5356, Al A6061 with ER4043 welded joint shows to have an advantage due to the formation of very fine grain and have uniformly distributed porosity in the weld region area.


2019 ◽  
Vol 33 (01n03) ◽  
pp. 1940037 ◽  
Author(s):  
Kai Qi ◽  
Ruifeng Li ◽  
Guangjin Wang ◽  
Zhe Sun

Joining of super duplex stainless steel (SDSS) is still a challenge, in particular, the need to control the phase balance in the weld metal. In this paper, laser-MIG hybrid welding process was used to join SAF 2507 SDSS plates. The effects of welding parameters on weld appearance, microstructure and phase distribution and mechanical properties were studied systematically. Results showed that the arc/laser hybrid effect was more significant when the arc led the laser with 2 mm distance. It was indicated that arc current mainly affected the weld width while laser power mainly affected weld penetration depth. The composition and microstructure varied a lot at different positions in the weld due to the differences in peak temperature and cooling rate. From top to root, the content of ferrite phase increased and austenite phase decreased. With optimized welding parameters, due to the increase of heat input and the introduction of welding wire, the ferrite/austenite phase balance in the weld metal was obtained. Mechanical property tests showed that the joints exhibited higher tensile strength but lower toughness compared to base metal.


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