Creep Life Assessment of High Temperature Advanced Ultrasupercritical (AUSC) Conceptual Boiler Thick-Walled Pressure Components Using Continuum Damage Mechanics Approach

2016 ◽  
Author(s):  
B. Reddy Ganta ◽  
Monica Soare ◽  
Chen Shen
Keyword(s):  
High Temperature ◽  
Damage Mechanics ◽  
Base Material ◽  
Continuum Damage Mechanics ◽  
Life Assessment ◽  
Continuum Damage ◽  
Creep Life ◽  
Creep Properties ◽  
Design Life ◽  
Creep Life Assessment

Several nickel-based superalloys have been tested for high temperature applications for use in advanced ultra-supercritical (AUSC) fossil-fired power plants through laboratory and steam loops during the last several years. These materials include Inconel 740H and Haynes 282 which are found to have superior creep strength properties and be appropriate for use in the critical high pressure and high temperature (1400°F) AUSC boiler pressure parts such as superheater outlet header. While these materials have been extensively tested for their creep properties in laboratory test specimens, a real life design application with creep constitutive models is very limited. In this paper, development of a microstructure sensitive continuum damage mechanics (CDM) creep model for Haynes 282 base material that covers a wide range of stress levels and temperatures suitable for AUSC boiler design applications is described. Various creep mechanisms including diffusion and dislocation phenomena are included. This base material CDM model is then applied for a typical thick-walled high temperature header component and creep life assessment for the design life of the component is estimated. This analysis along with weldments and their creep properties still under development are considered crucial for identification of high creep damage regions in the component as well as proper design life assessment of the pressure parts.

A Continuum Damage Mechanics Model on Creep Rupture Life Assessment of a Steam Turbine Rotor

2005 ◽  
Vol 128 (1) ◽  
pp. 173-177 ◽  
Author(s):  
Jing JianPing ◽  
Meng Guang ◽  
Sun Yi ◽  
Xia SongBo
Keyword(s):  
Steam Turbine ◽  
Damage Mechanics ◽  
Continuum Damage Mechanics ◽  
Turbine Rotor ◽  
Life Assessment ◽  
Continuum Damage ◽  
Creep Life ◽  
Steam Turbine Rotor ◽  
Mechanics Model ◽  
Nonlinear Continuum

A nonlinear continuum damage mechanics model is proposed to assess the high temperature creep life of a steam turbine rotor, in which the effect of mean stress is taken into account and the damage is accumulated nonlinearly. The model is applied to a 300 MW steam turbine under hot start operation. The results are compared with those from the linear accumulation theory that is dominant in the creep life assessment of steam turbine rotors at present. The comparison results show that the nonlinear continuum damage mechanics model describes the accumulation and development of damage better than the linear accumulation theory.

Creep Life Prediction of Aircraft Turbine Disc Alloy Using Continuum Damage Mechanics

2017 ◽  
Vol 38 (1) ◽  
pp. 25-30
Author(s):  
Yan-Feng Li ◽  
Zhisheng Zhang ◽  
Chenglin Zhang ◽  
Jie Zhou ◽  
Hong-Zhong Huang
Keyword(s):  
Numerical Analysis ◽  
Test Data ◽  
Life Prediction ◽  
Damage Mechanics ◽  
Continuum Damage Mechanics ◽  
Creep Model ◽  
Continuum Damage ◽  
Creep Life ◽  
Creep Life Prediction ◽  
Turbine Disc

Abstract This paper deals with the creep characteristics of the aircraft turbine disc material of nickel-base superalloy GH4169 under high temperature. From the perspective of continuum damage mechanics, a new creep life prediction model is proposed to predict the creep life of metallic materials under both uniaxial and multiaxial stress states. The creep test data of GH4169 under different loading conditions are used to demonstrate the proposed model. Moreover, from the perspective of numerical simulation, the test data with analysis results obtained by using the finite element analysis based on Graham creep model is carried out for comparison. The results show that numerical analysis results are in good agreement with experimental data. By incorporating the numerical analysis and continuum damage mechanics, it provides an effective way to accurately describe the creep damage process of GH4169.

Life Prediction of High Temperature Welded Component by Skeletal Point Rupture Stress

2010 ◽  
Vol 118-120 ◽  
pp. 156-160 ◽  
Author(s):  
Guo Dong Zhang ◽  
Yan Fen Zhao ◽  
Fei Xue ◽  
Zhao Xi Wang ◽  
Chang Yu Zhou
Keyword(s):  
High Temperature ◽  
Life Prediction ◽  
Power Plants ◽  
Damage Mechanics ◽  
Welded Joint ◽  
Stress Rupture ◽  
Continuum Damage Mechanics ◽  
Chemical Plants ◽  
Continuum Damage ◽  
Rupture Stress

At the present time, as the steam conditions and capability of the supercritical power unit increasing, the unit reliability is an important factor for the unit efficiency. High temperature, thick walled pipes are widely used in power plants and chemical plants. In this paper, life of the welded joint was predicted by the methods of skeletal point (SP) rupture stress rupture stress, which was calculated by finite element method (FEM). For the life prediction of welded component, the continuum damage mechanics was employed too. The life prediction of the welded joint by SP rupture stress was compared with the life prediction by the method of continuum damage mechanics (CDM). The research results showed that the two predicted methods were consistent. So, it can be concluded that the SP rupture stress can be used for predicting life of the high temperature welded component. The SP rupture stress method was used conveniently for the structure of power plant or other high temperature components.

Continuum Damage Mechanics and Creep Life Analysis

1999 ◽  
Vol 67 (1) ◽  
pp. 193-196 ◽  
Author(s):  
G. J. Rodin
Keyword(s):  
Damage Mechanics ◽  
Continuum Damage Mechanics ◽  
Continuum Damage ◽  
Creep Life ◽  
Mechanics Model ◽  
Brittle Solids ◽  
Life Analysis

It is shown that the original continuum damage mechanics model of Kachanov is better suited for creep life analysis of creep-brittle solids and structures than continuum damage mechanics models that take into account damage-induced softening. [S0021-8936(00)03001-4]

scholarly journals Review of Creep Cavitation and Rupture of Low Cr Alloy and its Weldment

2013 ◽  
Vol 744 ◽  
pp. 407-411
Author(s):  
Qi Hua Xu ◽  
Qiang Xu ◽  
Yong Xin Pan ◽  
Michael Short
Keyword(s):  
High Temperature ◽  
Constitutive Equation ◽  
Damage Mechanics ◽  
Experimental Approach ◽  
Creep Damage ◽  
Continuum Damage Mechanics ◽  
Continuum Damage ◽  
Safe Operation ◽  
Computational Approaches ◽  
Creep Cavitation

This paper presents a review of creep cavitation and rupture of low Cr alloy and its weldment, particular in the heat-affected zone (HAZ). Creep damage is one of the serious problems for the high temperature industry. One of the computational approaches is continuum damage mechanics which has been developed and applied complementary to the experimental approach and assists in the safe operation. However, the existing creep damage constitutive equations are not developed specifically for low stress. Therefore, in order to form the physical bases for the development of creep damage constitutive equation, it is necessary to critically review the creep cavitation and rupture characteristics of low Cr alloy and its weldment.

A Unified Continuum Damage Mechanics Model for Predicting the Stress Relaxation Behavior of High-Temperature Bolting

2013 ◽  
Vol 136 (1) ◽  
Author(s):  
J. Q. Guo ◽  
X. T. Zheng ◽  
Y. Zhang ◽  
H. C. Shi ◽  
W. Z. Meng
Keyword(s):  
Experimental Data ◽  
High Temperature ◽  
Stress Relaxation ◽  
Constitutive Equations ◽  
Damage Mechanics ◽  
Continuum Damage Mechanics ◽  
Relaxation Behavior ◽  
Continuum Damage ◽  
Creep Equation ◽  
Stress Relaxation Behavior

Two stress relaxation constitutive models have been developed to predict the stress relaxation behavior for high-temperature bolting according to continuum damage mechanics, Kachanov–Robatnov (K–R), and Othman–Hayhurst (O–H) creep constitutive equations as well as stress relaxation strain equations. To validate the effectiveness of constitutive equations, the predicted results were compared with the experimental data of uniaxial isothermal stress relaxation tests using 1Cr10NiMoW2VNbN steel. The results show that the results obtained by the stress relaxation constitutive model based on the K–R creep equation overestimates the stress relaxation behavior, while the model deduced by the O–H creep equation is more in agreement with the experimental data. Moreover, the stress relaxation damage predicted increases with the increment of initial stress significantly. These indicate that the new models can predict the stress relaxation behavior of high-temperature bolting well.

Continuum Damage Mechanics and the Life-Fraction Rule

2005 ◽  
Vol 73 (4) ◽  
pp. 702-704 ◽  
Author(s):  
U. Stigh
Keyword(s):  
High Temperature ◽  
Life Prediction ◽  
Damage Mechanics ◽  
Continuum Damage Mechanics ◽  
Short Review ◽  
Necessary Condition ◽  
Continuum Damage ◽  
Evolution Law ◽  
Open Question ◽  
Life Fraction

This paper gives a short review of two different methods for life prediction at high temperature; namely continuum damage mechanics (CDM) and the linear life-fraction rule (LFR). It is well known that the class of CDM theories with a separable evolution law gives a life prediction in accordance with the LFR. However, it appears to be an open question if this is a necessary condition. It is here shown that in order for a CDM theory to comply with the LFR it must have a separable evolution law. That is, if we can assume that a material follows the LFR, it is necessary to chose a separable evolution law for this material. The reverse is also true, to get a life-fraction different from unity, we must chose a nonseparable evolution law.

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