Simulation of cold rolling and skin rolling of strips in the deformation zone consisting only of a forward slip zone

2012 ◽  
Vol 2012 (11) ◽  
pp. 942-946 ◽  
Author(s):  
E. A. Garber ◽  
D. L. Shalaevskii ◽  
A. I. Traino
Keyword(s):  
Cold Rolling ◽  
Deformation Zone ◽  
Slip Zone ◽  
Forward Slip ◽  
Forward Slip Zone ◽  
Skin Rolling

scholarly journals Investigating the Contact Responses of the Roller Cavity Surfaces in the Compressor Blade Rolling Process

2020 ◽  
Vol 2020 ◽  
pp. 1-11
Author(s):  
Qichao Jin ◽  
Wenhu Wang ◽  
Ruisong Jiang
Keyword(s):  
Shear Stress ◽  
Contact Pressure ◽  
Rolling Process ◽  
Compressor Blade ◽  
Rolling Contact ◽  
Slip Zone ◽  
Sliding Velocity ◽  
Forward Slip ◽  
Forming Process ◽  
Forward Slip Zone

The investigation of the contact responses is the key for evaluating the local wear of dies in the plastic forming process. This paper investigated the contact load distributions and evolutions of the roller cavities in the compressor blade rolling process by the FEM. It was the first study to quantify the distributions and evolutions of the contact responses for rolling irregular components. The results indicated that the maximum contact pressure is generally present at the center of the contact interfaces, and the magnitudes of contact pressure decreased with evolution of the blade rolling process. The rolling contact interfaces can be divided into the backward slip zone, the stick zone, and the forward slip zone based on the shear stress distributions. The stick zone was a narrow belt which separated the forward and the backward slip zone, and the shear stress in the stick zone was nearly zero. The shear stress magnitudes in the forward slip zone were smaller than those in the backward slip zone, and the directions of shear stress in forward and backward slip zones were adverse. The magnitudes of shear stress over the forward and backward slip zones decreased with evolution of the blade rolling process. The distributions of local sliding were in a V-shape, the local sliding in the stick zone was nearly zero, and the bigger sliding in backward and forward slip zones was present at the boundaries of rolling entrance and exit sections. The local sliding velocity magnitudes in the backward slip zones were always bigger than those in the forward slip zones, and the magnitudes of local sliding at the rolling entrance sections were bigger than those at the rolling exit sections. In general, the local sliding velocity magnitudes increased firstly and decreased sharply at 2T/3. The current paper develops the distributions and evolutions of contact responses in the blade rolling process. The contact responses can be used for studying the wear of roller cavities to avoid the accuracy inconsistency of the shaped blade.

A simplified mathematical model for total temperature rise calculation in non-oriented silicon steel cold rolling deformation zone

2021 ◽  
Vol 119 (1) ◽  
pp. 104
Author(s):  
Guomin Han ◽  
Hongbo Li ◽  
Yujin Liu ◽  
Jie Zhang ◽  
Ning Kong ◽  
...  
Keyword(s):  
Cold Rolling ◽  
Temperature Rise ◽  
Deformation Zone ◽  
Rolling Force ◽  
Silicon Steel ◽  
Initial Model ◽  
Contact Heat ◽  
Friction Heat ◽  
Total Temperature ◽  
Rolling Deformation

In tandem cold rolling, the control of the temperature of high-grade non-oriented silicon steel is a difficult problem for its large deformation resistance and the preheating procedure before rolling. And it is complicated to calculate the total temperature rise of rolling deformation zone due to the comprehensive influence of the plastic deformation heat, the friction heat and the contact heat loss. So, to precisely calculate the total temperature rise, firstly, based on the four classical cold rolling force formulas, the initial total temperature rise calculation models are established correspondingly by theoretically analyzing the temperature rise of deformation heat, the temperature rise of friction heat and the temperature drop of contact heat loss; then, the model based on the improved Lian rolling force formula is adopted, which leads to calculated best matching the measured temperature; finally, considering the complex formula calculation of the initial model, based on the influences of different rolling parameters on the total temperature rise, a simplified model for convenient calculation is proposed by the nonlinear regression analysis of the initial model calculation results and main rolling parameters, which is convenient for the actual application by the field technicians.

Effects of Surface Roughness on Lubrication in Cold Rolling of Metals

1985 ◽  
Vol 107 (4) ◽  
pp. 522-526 ◽  
Author(s):  
S. S. Lu ◽  
Y. H. Chuang
Keyword(s):  
Surface Roughness ◽  
Cold Rolling ◽  
Rolling Mill ◽  
Roll Force ◽  
Forward Slip ◽  
Strip Surface ◽  
Strong Transverse ◽  
Thin Steel ◽  
Oil Pockets ◽  
Roll Gap

Experiments were conducted on a laboratory rolling mill to assess the effects of surface roughness on lubrication in the cold rolling of thin steel and aluminum strips by measuring the forward slip, frictional power, roll force, and change in surface roughness. Adverse lubricating conditions indicated by higher forward slip and frictional power were found when a strong longitudinal directionality was present on the initial strip surface. Favorable lubricating conditions were found when the initial strip surface had strong transverse directionality because of the ease of bringing lubricant into the roll gap and formation of oil pockets on the strip surface.

The analytic study on the heavy steel plate snake rolling with the different roll diameters

2019 ◽  
Vol 116 (4) ◽  
pp. 402 ◽  
Author(s):  
Qing-cheng Meng ◽  
Lian-yun Jiang ◽  
Li-feng Ma ◽  
Jun-yi Lei
Keyword(s):  
Shear Zone ◽  
Deformation Zone ◽  
Steel Plate ◽  
Rolling Force ◽  
Slip Zone ◽  
Mechanical Parameters ◽  
Rolling Method ◽  
Rolling Torque ◽  
Inner Region ◽  
Rolling Deformation

The deformation in the inner region along the thickness of the heavy steel plate can be improved by snake rolling method. Then the microstructure and property will be refined and the crack in the inner region may be avoided. So the in-depth research on snake rolling method mechanics parameter modeling should be conducted to guide production. The rolling deformation zone will be divided into back slip zone, cross shear zone, front slip zone and reverse deflection zone according to the direction of the friction during the snake rolling process. The four zones may not exist at the same time. The boundary conditions of existence of the back slip zone, cross shear zone and front slip zone were established by calculating the position of neutral point by a special method. The calculating models which were used to calculate the snake rolling mechanical parameters including the rolling force and rolling torque were setup. The calculated models of unit compressive pressure in the four zones were setup by the slab method, and at this basis, the accurate calculating models of the rolling force and rolling torque were setup according to the composition of the rolling deformation zone and the boundary condition. The mechanical parameters were calculated by the analytic method and the numerical method, and the relative deviation is less than 5% which can satisfy the industrial requirement. The present analytical model can predict the characteristics during snake rolling easily and quickly and it is also suitable for online control applications.

Research on Behavior of Slab Surface Defects in Forward Slip Zone during V-H Rolling Process

2008 ◽  
Vol 575-578 ◽  
pp. 243-248 ◽  
Author(s):  
Hai Liang Yu ◽  
Xiang Hua Liu ◽  
Chang Sheng Li ◽  
Li Qing Chen
Keyword(s):  
Contact Pressure ◽  
Surface Defects ◽  
Rolling Direction ◽  
Longitudinal Crack ◽  
Crack Tip ◽  
Rolling Process ◽  
Slab Surface ◽  
Forward Slip ◽  
Significant Information ◽  
Forward Slip Zone

Behavior of the transversal crack and the longitudinal crack on slab surface during V-H rolling was simulated by the FEM. The contact pressure on crack surfaces and the crack-tip stress change rules during rolling were analyzed. Results show that the contact pressure on crack surfaces decreases and the tensile stress appears at crack tip in the zone of slippage on the delivery side, which may make the cracks propagation. For the phenomenon, the stress distribution along rolling direction and along width direction in rolling are analyzed, and the influence of forward slip on the closure and growth of the surface transversal crack and the surface longitudinal crack are discussed. Results support some significant information for researching the behavior of the slab surface defects in rolling process.

Study on Minimum Rollable Thickness in Asymmetrical Rolling

2021 ◽  
Author(s):  
Ji Wang ◽  
Xianghua Liu
Keyword(s):  
Shear Zone ◽  
Deformation Zone ◽  
Rolling Force ◽  
Slip Zone ◽  
Speed Ratio ◽  
Slab Method ◽  
Roll Speed ◽  
Asymmetrical Rolling ◽  
New Model ◽  
Good Agreement

Abstract A new model for the asymmetrical rolling is proposed to calculate the minimum rollable thickness simply and fast by the slab method. The calculation formulas of the rolling pressure, the rolling force, the critical roll speed ratio and the critical front tension under different deformation zone configurations are proposed, and the deformation zone configuration - rolling parameters relationship diagram is given and analyzed. The results show that the minimum rollable thickness can be reached when the rolling parameters keep the deformation zone configuration as cross-shear zone + backward-slip zone (C+B) or all cross-shear zone (AC). The calculation formulas of the minimum rollable thickness and the required rolling parameters for different deformation zone configurations are proposed respectively. The calculated value is in good agreement with the experimental results.

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