Microstructure and alloy element distribution near the fusion line of aluminum alloy 6061 in laser wire-filling welding

2020 ◽  
Vol 34 (29) ◽  
pp. 2050317
Author(s):  
Qiyu Gao ◽  
Xiaohong Zhan ◽  
Honglie Shen ◽  
Hengchang Bu ◽  
Wanli Ling ◽  
...  
Keyword(s):  
Aluminum Alloy ◽  
Welding Speed ◽  
Welded Joints ◽  
Energy Dispersive Spectrometer ◽  
Weight Ratio ◽  
Alloy Element ◽  
Optical Microscope ◽  
Fusion Line ◽  
Aluminum Alloy 6061 ◽  
Alloy 6061

Aluminum alloy 6061(AA6061) sheets of 4 mm in thickness are joined by laser wire-filling welding (LWFW) using the ER4047 welding wire. Microstructure and alloy element distributions near the fusion line are characterized and are investigated by optical microscope, scanning electron microscope, energy dispersive spectrometer. The results showed that the well-formed welded joints are obtained with a few thermal cracks near the fusion line. The coarse grain and a reduction in the weight ratio of magnesium to silicon can be observed, when the welding speed decreases under constant laser power. The thermal crack is caused by the decrease of the weight fraction of magnesium and the proportion of silicon content has an effect on the microhardness of welded joints. By properly controlling the welding speed, the various properties of AA6061 LWFW joints can be balanced.

scholarly journals Development of Elastoplastic-Damage Model of AlFeSi Phase for Aluminum Alloy 6061

Metals ◽  
2021 ◽  
Vol 11 (6) ◽  
pp. 954
Author(s):  
Hailong Wang ◽  
Wenping Deng ◽  
Tao Zhang ◽  
Jianhua Yao ◽  
Sujuan Wang
Keyword(s):  
Aluminum Alloy ◽  
Constitutive Model ◽  
Material Properties ◽  
Damage Model ◽  
Scratch Test ◽  
Aluminum Alloy 6061 ◽  
Ultra Precision ◽  
Simulation Results ◽  
Alloy 6061 ◽  
Elastoplastic Damage

Material properties affect the surface finishing in ultra-precision diamond cutting (UPDC), especially for aluminum alloy 6061 (Al6061) in which the cutting-induced temperature rise generates different types of precipitates on the machined surface. The precipitates generation not only changes the material properties but also induces imperfections on the generated surface, therefore increasing surface roughness for Al6061 in UPDC. To investigate precipitate effect so as to make a more precise control for the surface quality of the diamond turned Al6061, it is necessary to confirm the compositions and material properties of the precipitates. Previous studies have indicated that the major precipitate that induces scratch marks on the diamond turned Al6061 is an AlFeSi phase with the composition of Al86.1Fe8.3Si5.6. Therefore, in this paper, to study the material properties of the AlFeSi phase and its influences on ultra-precision machining of Al6061, an elastoplastic-damage model is proposed to build an elastoplastic constitutive model and a damage failure constitutive model of Al86.1Fe8.3Si5.6. By integrating finite element (FE) simulation and JMatPro, an efficient method is proposed to confirm the physical and thermophysical properties, temperature-phase transition characteristics, as well as the stress–strain curves of Al86.1Fe8.3Si5.6. Based on the developed elastoplastic-damage parameters of Al86.1Fe8.3Si5.6, FE simulations of the scratch test for Al86.1Fe8.3Si5.6 are conducted to verify the developed elastoplastic-damage model. Al86.1Fe8.3Si5.6 is prepared and scratch test experiments are carried out to compare with the simulation results, which indicated that, the simulation results agree well with those from scratch tests and the deviation of the scratch force in X-axis direction is less than 6.5%.

Sign in / Sign up

Export Citation Format

Share Document