scholarly journals Developing an Empirical Relationship to Predict the Wear Characteristics of Ni-Based Hardfaced Deposits on Nuclear Grade 316LN Austenitic Stainless Steel

2021 ◽  
Vol 2021 ◽  
pp. 1-10
Author(s):  
S. Gnanasekaran ◽  
Samson Jerold Samuel Chelladurai ◽  
G. Padmanaban ◽  
Ramesh Arthanari ◽  
V. Balasubramanian
Keyword(s):  
Weight Loss ◽  
Stainless Steel ◽  
Austenitic Stainless Steel ◽  
Nuclear Power ◽  
Power Plants ◽  
Minimum Weight ◽  
Empirical Relationship ◽  
Travel Speed ◽  
Laser Parameters ◽  
Hardfacing Alloy

Using the nickel-based Colmonoy 5 hardfacing alloy, components made of austenitic stainless steel (ASS) used in nuclear power plants can be hardfaced. Hardfacing is the process of applying complex and wear-resistant materials to substrates that require abrasion resistance. The tribological characteristics of a reactor-grade material NiCr-B hardfaced deposit were studied and reported in this paper. Hence, in this investigation, an effort has been made to develop empirical relationship to predict weight loss of laser hardfaced Ni-based alloy surface incorporating laser parameters using statistical tools such as design of experiments (DoE) and analysis of variance (ANOVA). The developed empirical relationship can be effectively used to trail the weight loss (wear resistance) of laser hardfaced nickel alloy surfaces by altering laser parameters. This method has proven very effective. A power of 1300 W, powder feed rate of 9 g/min, travel speed of 350 mm/min, and defocusing distance of 32 mm were all combined to achieve a minimum weight loss of 0.0164 grams.

Probabilistic Models of Reliability of Cast Austenitic Stainless Steel Piping

2011 ◽  
Author(s):  
Haiyang Qian ◽  
David Harris ◽  
Timothy J. Griesbach
Keyword(s):  
Fracture Toughness ◽  
Stainless Steel ◽  
Austenitic Stainless Steel ◽  
Tensile Properties ◽  
Nuclear Power ◽  
Power Plants ◽  
Probabilistic Models ◽  
Probabilistic Approach ◽  
Delta Ferrite ◽  
Steel Piping

Thermal embrittlement of cast austenitic stainless steel piping is of growing concern as nuclear power plants age. The difficulty of inspecting these components adds to the concerns regarding their reliability, and an added concern is the presence of known defects introduced during the casting fabrication process. The possible presence of defects and difficulty of inspection complicate the development of programs to manage the risk contributed by these embrittled components. Much work has been done in the past to characterize changes in tensile properties and fracture toughness as functions of time, temperature, composition, and delta ferrite content, but this work has shown a great deal of scatter in relationships between the important variables. The scatter in material correlations, difficulty of inspection and presence of initial defects calls for a probabilistic approach to the problem. The purpose of this study is to describe a probabilistic fracture mechanics analysis of the maximum allowable flaw sizes in cast austenitic stainless steel piping in commercial power reactors. Attention is focused on fully embrittled CF8M material, and the probability of failure for a given crack size, load and composition is predicted considering scatter in tensile properties and fracture toughness (fracture toughness is expressed as a crack growth resistance relation in terms of J-Δa). Random loads can also be included in the analysis, with results generated by Monte Carlo simulation. This paper presents preliminary results for CF8M to demonstrate the sensitivity of key input variables. The outcome of this study is the flaw sizes (length and depth) that will fail with a given probability when a given load is applied.

Current in-service inspections of austenitic stainless steel and dissimilar metal welds in light water nuclear power plants

1994 ◽  
Vol 151 (2-3) ◽  
pp. 539-550 ◽  
Author(s):  
Ludwig von Bernus ◽  
Werner Rathgeb ◽  
Rudi Schmid ◽  
Friedrich Mohr ◽  
Michael Kröning
Keyword(s):  
Stainless Steel ◽  
Austenitic Stainless Steel ◽  
Nuclear Power ◽  
Power Plants ◽  
Nuclear Power Plants ◽  
Light Water ◽  
Dissimilar Metal

scholarly journals Parameters influencing the low-cycle fatigue life of materials in pressure water reactor nuclear power plants / Parametry ovlivòující únavové chování materiálù pro tlakovodní jaderné reaktory v režimu nízkocyklové únavy

2015 ◽  
Vol 59 (3) ◽  
pp. 91-98
Author(s):  
V. Šefl
Keyword(s):  
Stainless Steel ◽  
Fatigue Life ◽  
Carbon Steel ◽  
Austenitic Stainless Steel ◽  
Literature Review ◽  
Nuclear Power ◽  
Power Plants ◽  
Nuclear Power Plants ◽  
Low Cycle Fatigue ◽  
Cycle Fatigue

Abstract In this literature review we identify and quantify the parameters influencing the low-cycle fatigue life of materials commonly used in nuclear power plants. The parameters are divided into several groups and individually described. The main groups are material properties, mode of cycling and environment parameters. The groups are further divided by the material type - some parameters influence only certain kind of material, e.g. sulfur content may decreases fatigue life of carbon steel, but is not relevant for austenitic stainless steel; austenitic stainless steel is more sensitive to concentration of dissolved oxygen in the environment compared to the carbon steel. The combination of parameters i.e. conjoint action of several detrimental parameters is discussed. It is also noted that for certain parameters to decrease fatigue life, it is necessary for other parameter to reach certain threshold value. Two different approaches have been suggested in literature to describe this complex problem - the Fen factor and development of new design fatigue curves. The threshold values and examples of commonly used relationships for calculation of fatigue lives are included. This work is valuable because it provides the reader with long-term literature review with focus on real effect of environmental parameters on fatigue life of nuclear power plant materials.

Probabilistic Study of SCC Initiation Stage Based on Statistical Analysis in 316L Austenitic Stainless Steel

2013 ◽  
Author(s):  
Ryohei Ihara ◽  
Masahito Mochizuki ◽  
Shinji Fujimoto
Keyword(s):  
Stainless Steel ◽  
Austenitic Stainless Steel ◽  
Probability Density ◽  
Nuclear Power ◽  
Power Plants ◽  
Crack Depth ◽  
Probability Density Distribution ◽  
Initiation Time ◽  
Density Distributions ◽  
Probability Density Distributions

Stress corrosion cracking (SCC) has been observed near the welded zones of pipes made of austenitic stainless steel type 316L in boiling water reactors (BWRs). For safety, the lifetime assessment of structures in nuclear power plants is performed on the assumption that an initial crack exists. It is said that the lifetime of a structure is greatly affected by the micro crack process of initiation, growth, and coalescence. In this process, SCC has a probabilistic feature caused by its corrosion behavior and the metal microstructure. Therefore, probabilistic evaluation of the micro crack process is useful for the lifetime assessment of nuclear power plant structures. In this study, slow strain rate testing (SSRT) was performed in a simulated BWR operating environment. Statistical analyses were conducted for micro cracks initiated during SSRT, and histograms of the probability density distributions for crack length were obtained. The probability density distributions for crack depth were estimated based on the aspect ratio of SCC. Then, the time variations of the probability density distributions for crack depth were expressed as a function of stress. As a result, the initiation time and the probability density distribution for crack depth at the initiation time of macroscopic SCC were obtained.

scholarly journals Optimizing the Characteristics of the Laser Hardfacing Process Parameters to Maximize the Wear Resistance of Ni-Based Hard-Faced Deposits Using the RSM Technique

2021 ◽  
Vol 2021 ◽  
pp. 1-15
Author(s):  
S. Gnanasekaran ◽  
Samson Jerold Samuel Chelladurai ◽  
T. Ramakrishnan ◽  
S Sivananthan ◽  
G. Padmanaban ◽  
...  
Keyword(s):  
Weight Loss ◽  
Stainless Steel ◽  
Austenitic Stainless Steel ◽  
Process Parameters ◽  
Feed Rate ◽  
Laser Power ◽  
Travel Speed ◽  
Powder Feed Rate ◽  
Powder Feed ◽  
Rsm Technique

The nickel-based Colmonoy-5 hardfacing alloy is used to hard-face 316LN austenitic stainless steel components in fast reactors. The nominal composition (in wt%) was listed as follows: 0.01 C, 0.49 Si, 0.87 Mn, 17.09 Cr, 14.04 Ni, 2.56 Mo, 0.14 N, and balance Fe. Hardfacing is a technique of applying hard and wear-resistant materials to substrates that need abrasion resistance. The thickness of hardfacing deposit varies between 0.8 mm and 2 mm based on parameter combinations. In this study, laser hardfacing process parameters including laser power, powder feed rate, travel speed, and defocusing distance were optimized to reduce weight loss of laser hard-faced Ni-based deposit. The tribological characteristics of reactor-grade NiCr-B hard-faced deposits were investigated. The RSM technique was used to identify the most important control variables resulting in the least weight loss of the nickel-based alloy placed on AISI 316LN austenitic stainless steel. Statistical techniques like DoE and ANOVA are utilized. Changing the laser settings may efficiently track the weight loss of laser hard-faced nickel alloy surfaces. These are created using the response surface technique. The deposit produced with a laser power of 1314 W, powder feed rate of 9 g/min, travel speed of 366 mm/min, and defocusing distance of 32 mm had the lowest weight loss of 16.4 mg. Based on the F value, the powder feed rate is the major influencing factor to predict the hardness followed by power, travel speed, and defocusing distance.

Studies on the Correlation Between Natural Magnetization and Mechanical Damages of an Austenitic Stainless Steel

2010 ◽  
Author(s):  
Hongmei Li ◽  
Zhenmao Chen ◽  
Tianfei Zhao
Keyword(s):  
Magnetic Field ◽  
Stainless Steel ◽  
Austenitic Stainless Steel ◽  
Nuclear Power ◽  
Power Plants ◽  
Mechanical Damage ◽  
Magnetic Memory ◽  
Lateral Notch ◽  
Good Possibility ◽  
Measured Magnetic Field

Austenitic stainless steel has been extensively used in nuclear power plants (NPP). The nondestructive Testing (NDT) of its mechanical damage at pre-crack state is very important for the safety assessment of a NPP. Aiming at to develop a new NDT method for inspecting mechanical damage before the initiation of macro cracks, the correlation between the natural magnetization and the mechanical damage is experimentally investigated for a typical austenitic stainless steel - SUS304. In the experiments, simple tensile loads were applied to lateral notch specimens to generate states of different plastic damages, and the corresponding natural magnetic field and residual strain distribution were measured after each loading cycle. The distribution of natural magnetization was analyzed based on the measured magnetic field signals in view of the principle of the metal magnetic memory phenomenon, and the dependence of the magnetization on the mechanical damage was discussed. The experimental results reveal that there is a good possibility to detect mechanical damages by measuring the natural magnetic field.

Development of Load Multipliers (Z-Factors) in Elastic-Plastic Fracture Mechanics Evaluation in Rules on Fitness-for-Service for Nuclear Power Plants

2012 ◽  
Author(s):  
Seiji Asada ◽  
Masao Itatani ◽  
Naoki Miura ◽  
Hideo Machida
Keyword(s):  
Stainless Steel ◽  
Austenitic Stainless Steel ◽  
Fracture Mechanics ◽  
Ferritic Steel ◽  
Nuclear Power ◽  
Power Plants ◽  
Nuclear Power Plants ◽  
Elastic Plastic ◽  
Surface Flaws ◽  
Steel Piping

Not only nonmandatory Appendix C, “Evaluation of Flaws in Piping,” in ASME Boiler & Pressure Vessel Code Section XI but also Appendix E-9, “Elastic-Plastic Fracture Mechanics Evaluation,” in the JSME Rules on Fitness-for-Service for Nuclear Power Plants use the load multiplier Z-factor that is applied to elastic-plastic fracture mechanics evaluation for a circumferential flaw of austenitic stainless steel piping and ferritic steel piping. The Z-factor is defined as the ratio of the limit load to the load at fracture load. Basically, the Z-factor equations were conservatively formulated by using the Z-factors for circumferential through-wall flaws. However, the Codes require flaw evaluation for circumferential surface flaws. Accordingly, Z-factors for circumferential surface flaws should be developed to have the consistency. Therefore Z-factor equations of austenitic stainless steel piping and ferritic steel piping have been developed for circumferential surface flaws.

Analytical Study of the Relaxation of Welding Residual Stress by Excessive Loading for Austenitic Stainless Steel Piping Welds

2009 ◽  
Author(s):  
Jinya Katsuyama ◽  
Kunio Onizawa
Keyword(s):  
Residual Stress ◽  
Stainless Steel ◽  
Austenitic Stainless Steel ◽  
Nuclear Power ◽  
Power Plants ◽  
Three Dimensional ◽  
Welding Residual Stress ◽  
Low Carbon ◽  
Three Dimensional Model ◽  
Butt Weld

Welding residual stress is one of the most important factors of stress corrosion cracking (SCC) for austenitic stainless steel in pressure boundary piping in nuclear power plants. The effect of excessive loading, such as an earthquake, on the residual stress was evaluated by three-dimensional analyses based on finite element method (FEM). The FEM analyses were performed using three-dimensional model for a 250A piping butt weld of low carbon stainless steel of Type 316L. A welding simulation method used in this work is based on the moving heat source with the double ellipsoid model and was confirmed by comparing with the experimental measurements. After conducting welding residual stress simulation, several loading patterns of bending moment and uni-axial displacements have been applied to a model by varying amount of moment and displacement. The analyses indicated that higher loading to bending and axial stresses caused higher relaxation of welding residual stress near piping welds. The difference in the effect of loading direction was observed for both cases. It is concluded that the SCC growth rate might be decreased as loading level increased.

High cycle thermal fatigue Issues in PWR nuclear power plants, life time improvement of some austenitic stainless steel components

2007 ◽  
Vol 104 (3) ◽  
pp. 156-162 ◽  
Author(s):  
J. -A. Le Duff ◽  
A. Lefrançois ◽  
Y. Meyzaud ◽  
J.-Ph. Vernot ◽  
D. Martin ◽  
...  
Keyword(s):  
Stainless Steel ◽  
Austenitic Stainless Steel ◽  
Thermal Fatigue ◽  
Nuclear Power ◽  
Power Plants ◽  
Nuclear Power Plants ◽  
Life Time ◽  
High Cycle Thermal Fatigue

Influence of Austenitic Stainless Steel Base Metals on Hot Cracking Susceptibility of High Chromium Nickel-Base Filler Metals

2012 ◽  
Author(s):  
Steven L. McCracken ◽  
Jonathon K. Tatman
Keyword(s):  
Stainless Steel ◽  
Austenitic Stainless Steel ◽  
Nuclear Power ◽  
Power Plants ◽  
Base Material ◽  
Hot Cracking ◽  
Clear Understanding ◽  
Base Metals ◽  
Alloy 690 ◽  
Steel Base

Alloy 690 is a 30 wt% chromium base metal with excellent resistance to PWSCC. Alloy 52M (ERNiCr-7A) is weld filler metal that closely matches the composition of Alloy 690 and also exhibits excellent resistance to PWSCC [1]. Alloy 52M is currently used for new nuclear component fabrication and for repair and mitigation of PWSCC in operating nuclear power plants. Unfortunately, industry experience and laboratory testing has shown that Alloy 52M is susceptible to hot cracking when welding over some austenitic stainless steel base material compositions. Currently there is no clear understanding of the specific composition levels that increase the susceptibility to hot cracking. This paper summarizes preliminary results of an EPRI study on hot cracking susceptibility Alloy 52M when welded on a range of austenitic stainless steel samples [2]. The focus of the EPRI study was to identify high risk base metals with compositions that promote hot cracking and provide counter measures to mitigate or lessen the propensity for hot cracking.

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