scholarly journals An Optimal Design Method for Compliant Mechanisms

2021 ◽  
Vol 2021 ◽  
pp. 1-18
Author(s):  
Ngoc Le Chau ◽  
Ngoc Thoai Tran ◽  
Thanh-Phong Dao

Compliant mechanisms are crucial parts in precise engineering but modeling techniques are restricted by a high complexity of their mechanical behaviors. Therefore, this paper devotes an optimal design method for compliant mechanisms. The integration method is a hybridization of statistics, finite element method, artificial intelligence, and metaheuristics. In order to demonstrate the superiority of the method, one degree of freedom is considered as a study object. Firstly, numerical datasets are achieved by the finite element method. Subsequently, the main design parameters of the mechanism are identified via analysis of variance. Desirability of both displacement and frequency of the mechanism is determined, and then, they are embedded inside a fuzzy logic system to combine into a single fitness function. Then, the relationship between the fine design variables and the fitness function is modeled using the adaptive network-based fuzzy inference system. Next, the single fitness function is maximized via moth-flame optimization algorithm. The optimal results determined that the frequency is 79.517 Hz and displacement is 1.897 mm. In terms of determining the global optimum solution, the current method is compared with the Taguchi, desirability, and Taguchi-integrated fuzzy methods. The results showed that the current method is better than those methods. Additionally, the devoted method outperforms the other metaheuristic algorithms such as TLBO, Jaya, PSOGSA, SCA, ALO, and LAPO in terms of faster convergence. The result of this study will be considered to apply for multiple-degrees-of-freedom compliant mechanisms in future work.

2012 ◽  
Vol 531-532 ◽  
pp. 746-750
Author(s):  
Xue Wen Chen ◽  
Ze Hu Liu ◽  
Jing Li Zhang

The main causes of performance variation in tube bending process are variations in the mechanical properties of material, initial tube thickness, coefficient of friction and other forming process parameters. In order to control this performance variation and to optimize the tube bending process parameters, a robust design method is proposed in this paper for the tube bending process, based on the finite element method and the Taguchi method. During the robust design process, the finite element analysis is incorporated to simulate the tube bending process and calculate the objective function value, the orthogonal design method is selected to arrange the simulation experiments and calculate the S/N ratio. Finally, a case study for the tube bending process is implemented. With the objective to control tube crack (reduce the maximum thinning ratio) and its variation, the robust design mathematical model is established. The optimal design parameters are obtained and the maximum thinning ratio has been reduced and its variation has been controlled.


Author(s):  
K H Kim ◽  
G H Han ◽  
H K Kim

Bellows can be used as collapse elements for automotive steering columns. The crash performance of the steering column can be significantly improved with the bellows. However, the bending flexibility of the bellows has negative effects on the vibration characteristics. An effort is made to improve the vibration characteristics of steering columns with bellows. To understand the effects of various design parameters on the collapse and vibration, sensitivity analyses are performed by the finite element method using Taguchi's scheme. It is shown that the structure of the upper mounting bracket is the most important parameter affecting the vibration characteristics. An optimal design is proposed for a lower tilt type steering column.


2018 ◽  
Vol 9 (2) ◽  
pp. 121-126
Author(s):  
Yanfei Zhang ◽  
Jinliang Gong ◽  
Bin Liu ◽  
Xiangkuan Cao ◽  
Zhiwen Wang

Author(s):  
Vilmos V. Simon

In this study an attempt is made to predict displacements and stresses in face-hobbed spiral bevel gears by using the finite element method. A displacement type finite element method is applied with curved, 20-node isoparametric elements. A method is developed for the automatic finite element discretization of the pinion and the gear. The full theory of the generation of tooth surfaces of face-hobbed spiral bevel gears is applied to determine the nodal point coordinates on tooth surfaces. The boundary conditions for the pinion and the gear are set automatically as well. A computer program was developed to implement the formulation provided above. By using this program the influence of design parameters and load position on tooth deflections and fillet stresses is investigated. On the basis of the results, obtained by performing a big number of computer runs, by using regression analysis and interpolation functions, equations for the calculation of tooth deflections and fillet stresses are derived.


Author(s):  
Satomitsu Imai ◽  
Taichi Sato ◽  
Syouichi Setone ◽  
Tetsuo Masukawa

Abstract This paper describes an optimal design method for a damping structure using constrained viscoelastic material. The relationship between viscoelastic material behavior and the damping effect, is analyzed by finite element method, where viscoelastic material is modeled by discrete spring elements with the equivalent stiffness and loss factor. This finite element model is applied to the design of a head-gimbal-assembly (HGA) of a magnetic disk device and its reliability is confirmed experimentally. The analysis shows that the maximum deformation of the constrained viscoelastic material occurs at the edge area, so to optimize the damping structure, this area should be placed on the area of high strain energy. Although the damping effect by constrained viscoelastic material has been considered due to shear deformation of viscoelastic material, in this analysis, tensile deformation of the egde of viscoelastic material is strongly related to the damping effect for the bending and torsional modes of HGA. Therefore, an accurate analysis must consider tensile deformation of viscoelastic material.


Sign in / Sign up

Export Citation Format

Share Document