scholarly journals Pressure drop characteristics of reverse circulation pneumatic cuttings removal during coal seam drilling

2020 ◽  
Vol 103 (2) ◽  
pp. 003685042092523 ◽  
Author(s):  
Xiaoming Han ◽  
Songnan Song ◽  
Jialiang Li
Keyword(s):  
Particle Size ◽  
Pressure Drop ◽  
Coal Seam ◽  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
New Technology ◽  
Drill Pipe ◽  
Air Velocity ◽  
Reverse Circulation

To solve the problems that the borehole depth is shallow and the drilling efficiency is low during the gas drainage drilling in soft coal seam with current cuttings removal method, a new technology of reverse circulation pneumatic cuttings removal is proposed. The working principle of reverse circulation pneumatic cuttings removal is analyzed, and the kinetic equation of cuttings in the inner hole of the drill pipe is established. Through experiments, the pressure drop in the drill pipe is measured to reveal the effects of air velocity, cuttings mass flow rate, and cuttings particle size on the pressure drop in inner hole of the drill pipe. When the cuttings mass flow rate is constant, the pressure drop increases with the increase in air velocity. When the air velocity is constant, the pressure drop increases with the increase in cuttings mass flow rate. At low air velocity, the pressure drop of cuttings is primary. As the air velocity increases, the pressure drop ratio of cuttings decreases. Under the same conditions, the order of pressure drop with different particle size cuttings is coarse cuttings > medium cuttings > fine cuttings. Empirical equation of pressure drop coefficient of cuttings is established, which is in good agreement with the actual data.

scholarly journals CFD-DEM Simulation of Reverse Circulation Pneumatic Cuttings Removal during Coal Seam Drilling

2020 ◽  
Vol 2020 ◽  
pp. 1-14
Author(s):  
Xiaoming Han ◽  
Peibo Li ◽  
Jialiang Li
Keyword(s):  
Pressure Drop ◽  
Coal Seam ◽  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Drill Pipe ◽  
Phase Flow ◽  
Air Velocity ◽  
Two Phase ◽  
Reverse Circulation

To solve the problems that the borehole depth is shallow and the borehole formation rate is low during the gas drainage drilling in soft coal seam with current cuttings removal method, a new technology of reverse circulation pneumatic cuttings removal is put forward. The CFD-DEM coupling method is used to establish the simulation model of cuttings-air two-phase flow in drill pipe. The effects of the air velocity for cuttings removal and the mass flow rate of cuttings on the flow characteristics, cuttings removal effect and pressure drop of cuttings-gas two-phase flow are analysed. The results show that the drag force of drilling cuttings becomes larger with the increase of air velocity and the stratified flow characteristic is obvious. The drill cuttings migration ratio is positively correlated with the air velocity for cuttings removal and negatively correlated with the mass flow rate of cuttings. When the mass flow rate of cuttings is constant, the increase of air velocity for cuttings removal leads to the increase of pressure drop in the inner hole of drill pipe. When the air velocity of cuttings removal is constant, the mass flow rate of cuttings and the pressure drop in the inner hole of drill pipe increases. Therefore, the appropriate air velocity should be selected considering the energy consumption during cuttings removal.

Research on Two-Phase Flow Instability in Evaporator of Refrigeration System

2010 ◽  
Author(s):  
Nan Liang ◽  
Changqing Tian ◽  
Shuangquan Shao
Keyword(s):  
Pressure Drop ◽  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Two Phase Flow ◽  
Density Wave ◽  
Phase Flow ◽  
Constant Mass ◽  
Refrigeration System ◽  
Two Phase

As one kind of fluid machinery related to the two-phase flow, the refrigeration system encounters more problems of instability. It is essential to ensure the stability of the refrigeration systems for the operation and efficiency. This paper presents the experimental investigation on the static and dynamic instability in an evaporator of refrigeration system. The static instability experiments showed that the oscillatory period and swing of the mixture-vapor transition point by observation with a camera through the transparent quartz glass tube at the outlet of the evaporator. The pressure drop versus mass flow rate curves of refrigerant two phase flow in the evaporator were obtained with a negative slope region in addition to two positive slope regions, thus making the flow rate a multi-valued function of the pressure drop. For dynamic instabilities in the evaporation process, three types of oscillations (density wave type, pressure drop type and thermal type) were observed at different mass flow rates and heat fluxes, which can be represented in the pressure drop versus mass flow rate curves. For the dynamic instabilities, density wave oscillations happen when the heat flux is high with the constant mass flow rate. Thermal oscillations happen when the heat flux is correspondingly low with constant mass flow rate. Though the refrigeration system do not have special tank, the accumulator and receiver provide enough compressible volume to induce the pressure drop oscillations. The representation and characteristic of each oscillation type were also analyzed in the paper.

scholarly journals Analytical and Experimental Investigation of a Plate Fin Heat Exchanger at Cryogenics Temperature

2021 ◽  
Vol 39 (4) ◽  
pp. 1225-1235
Author(s):  
Ajay K. Gupta ◽  
Manoj Kumar ◽  
Ranjit K. Sahoo ◽  
Sunil K. Sarangi
Keyword(s):  
Heat Exchanger ◽  
Pressure Drop ◽  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Heat Exchangers ◽  
Cryogenic Temperature ◽  
Operating Conditions ◽  
Inlet Temperature ◽  
Compact Size

Plate-fin heat exchangers provide a broad range of applications in many cryogenic industries for liquefaction and separation of gasses because of their excellent technical advantages such as high effectiveness, compact size, etc. Correlations are available for the design of a plate-fin heat exchanger, but experimental investigations are few at cryogenic temperature. In the present study, a cryogenic heat exchanger test setup has been designed and fabricated to investigate the performance of plate-fin heat exchanger at cryogenic temperature. Major parameters (Colburn factor, Friction factor, etc.) that affect the performance of plate-fin heat exchangers are provided concisely. The effect of mass flow rate and inlet temperature on the effectiveness and pressure drop of the heat exchanger are investigated. It is observed that with an increase in mass flow rate effectiveness and pressure drop increases. The present setup emphasis the systematic procedure to perform the experiment based on cryogenic operating conditions and represent its uncertainties level.

Effect of Mass Flow Rate on Dryer Room Radiator Pressure Drop and Heat Transfer

2016 ◽  
Vol 836 ◽  
pp. 102-108
Author(s):  
Mirmanto ◽  
Emmy Dyah Sulistyowati ◽  
I Ketut Okariawan
Keyword(s):  
Heat Transfer ◽  
Pressure Drop ◽  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Electrical Power ◽  
Maximum Temperature ◽  
Inlet Temperature ◽  
Mass Flow Rates ◽  
Room Model

In the rainy season, in tropical countries, to dry stuffs is difficult. Using electrical power or fossil energy is an expensive way. Therefore, it is wise to utilize heat waste. A device that can be used for this purpose is called radiator. The effect of mass flow rate on pressure drop and heat transfer for a dryer room radiator have been experimentally investigated. The room model size was 1000 mm x 1000 mm x 1000 mm made of plywood and the overall radiator dimension was 360 mm x 220 mm x 50 mm made of copper pipes with aluminium fins. Three mass flow rates were investigated namely 12.5 g/s, 14 g/s and 16.5 g/s. The water temperature at the entrance was increased gradually and then kept at 80°C. The maximum temperature reached in the dryer room was 50°C which was at the point just above the radiator. The effect of the mass flow rate on the room temperature was insignificant, while the effect on the pressure drop was significant. Moreover, the pressure drop decreased as the inlet temperature increased. In general, the radiator is recommended to be used as the heat source in a dryer room.

Design and Optimization of the Restrictor of a Race Car

2015 ◽  
Author(s):  
Prithvi Raj Kokkula ◽  
Shashank Bhojappa ◽  
Selin Arslan ◽  
Badih A. Jawad
Keyword(s):  
Fluid Dynamics ◽  
Pressure Drop ◽  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Air Flow ◽  
Intake Manifold ◽  
Maximum Pressure ◽  
Cross Sectional ◽  
Formula Sae

Formula SAE is a student competition organized by SAE International. The team of students design, manufacture and race a car. Restrictions are imposed by the Formula SAE rules committee to restrict the air flow into the intake manifold by putting a single restrictor of 20 mm. This rule limits the maximum engine power by reducing the mass flow rate flowing to the engine. The pull is greater at higher rpms and the pressure created inside the cylinder is low. As the diameter of the flow path is reduced, the cross sectional area for flow reduces. For cars running at low rpm when the engine requires less air, the reduction in area is compensated by accelerated flow of air through the restrictor. Since this is for racing purpose cars here are designed to run at very high rpms where the flow at the throat section reach sonic velocities. Due to these restrictions the teams are challenged to come up with improved restrictor designs that allow maximum pressure drop across the restrictor’s inlet and outlet. The design considered for optimizing a flow restrictor is a venturi type having 20 mm restriction between the inlet and the outlet complying with the rules set by Formula SAE committee. The primary objective of this work is to optimize the flow restriction device that achieves maximum mass flow and minimum pull from the engine. This implies the pressure difference created due to the cylinder pressure and the atmospheric pressure at the inlet should be minimum. An optimum flow restrictor is designed by conducting analysis on various converging and diverging angles and coming up with an optimum value. Venturi type is a tubular pipe with varying diameter along its length, through which the fluid flows. Law of governing fluid dynamics states that the “Velocity of the fluid increases as it passes through the constriction to satisfy the principle of continuity”. An equation can be derived from the combination of Bernoulli’s equation and Continuity equation for the pressure drop due to venturi effect. [1]. A Computational Fluid Dynamics (CFD) tool is used to calculate the minimum pressure drop across the restrictor by running a series of analysis on various converging and diverging angles and calculating the pressure drop. As a result, an optimum air flow restrictor is achieved that maximizes the mass flow rate and minimizes the engine pull.

The Effects of Tip Clearance on Performance of a Heavy Duty Multi Stages Axial Turbine

2012 ◽  
Author(s):  
Mohammad Reza Shirzadi ◽  
Hossein Saeidi
Keyword(s):  
Pressure Drop ◽  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Large Scale ◽  
Tip Clearance ◽  
Heavy Duty ◽  
Penetration Length ◽  
Axial Turbine ◽  
Commercial Code

In this article aerodynamic effects of tip clearance on a heavy duty axial turbine are studied. Three different tip clearances are considered for each rotor. For simplicity, a simple tip profile is assumed and cooling air is not modeled. Aerodynamic behavior of all stages is studied in terms of polytropic efficiency, leakage mass flow, secondary and total losses, penetration length, and total mass flow rate for different pressure ratios. Also three well established correlations of tip clearance loss are compared with CFD results to obtain the best model for performance calculation of such a large-scale turbine. The steady states, viscous and compressible flow governing equations representing the flow field with k-epsilon turbulence model are solved using commercial code ANSYS CFX.12. Useful data are presented to predict the variation of efficiency of each individual rotor, as well as entire turbine, as a function of relative tip gap (k/h). This information may be useable in design and troubleshooting. According to the results, even though pressure drop in rear stages across tip gap is lower than pressure drop in front stages, leakage mass flow rate is considerably high for this LP stages. Consequently, tip clearance losses of rear stages have significant effect on the entire turbine efficiency.

Seed Cotton Mass Flow Measurement in the Gin

2018 ◽  
Vol 34 (3) ◽  
pp. 535-541
Author(s):  
Robert G. Hardin IV
Keyword(s):  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Flow Measurement ◽  
Static Pressure ◽  
Seed Cotton ◽  
Rotary Valve ◽  
Air Velocity ◽  
Second Stage ◽  
Air Density

Abstract. Seed cotton mass flow measurement is necessary for the development of improved gin process control systems that can increase gin efficiency and improve fiber quality. Previous studies led to the development of a seed cotton mass flow rate sensor based on the static pressure drop across the blowbox, which primarily results from acceleration of the seed cotton. The initial sensor did not perform satisfactorily in a gin, and modifications were made to account for air leakage through the rotary valve at the blowbox and the temperature drop occurring due to heat exchange between the seed cotton and air. Mass flow rate was predicted based on the static pressure differences across the blowbox and rotary valve, the air velocity and density at the blowbox inlet, the air density in the blowbox, and the ambient air density. The first- and second-stage seed cotton cleaning and drying systems of the commercial-scale gin at the Cotton Ginning Research Unit were instrumented to test the improved model. Air velocity, cultivar, dryer temperature, and seed cotton feed rate were varied to determine their effects on model accuracy. Mean absolute percentage errors in predicting mass flow rate were 3.89% and 2.85% for the first- and second-stage systems, respectively; however, dryer temperature had a significant effect on the regression coefficients. An additional regression parameter was added to the model to better estimate the average blowbox density, reducing the mean absolute percentage error to 2.5% for both systems and eliminating the effect of dryer temperature on the regression coefficients. Keywords: Cotton, Ginning, Mass flow, Pneumatic conveying, Pressure.

Thermal and Hydraulic Performances of Porous Microchannel Heat Sink using Nanofluids

2021 ◽  
pp. 1-32
Author(s):  
Zahir Uddin Ahmed ◽  
Md. Roni Raihan ◽  
Omidreza Ghaffari ◽  
Muhammad Ikhlaq
Keyword(s):  
Heat Transfer ◽  
Pressure Drop ◽  
Friction Factor ◽  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Heat Sink ◽  
Hydraulic Performance ◽  
Microchannel Heat Sink ◽  
Nanoparticle Concentration

Abstract Microchannel heat sink is an effective method in compact and faster heat transfer applications. This paper numerically investigates thermal and hydraulic characteristics of a porous microchannel heat sink (PMHS) using various nanofluids. The effect of porosity, inlet velocity and nanoparticle concentration on thermal-hydraulic performance is systematically examined. The result shows a significant temperature increase (40°C) of the coolant in the porous zone. The pressure drop reduces by 35% for γ = 0.32 compared to the non-porous counterpart, and this reduction of pressure significantly continues when γ further increases. The pressure drop with win is linear for PMHS with nanofluids, and the change in pressure drop is steeper for nanofluids compared to their base fluids. The average heat transfer coefficients increases about 2.5 times for PMHS, and a further increase of 6% in is predicted with the addition of nanoparticle. The average Nusselt number increases non-linearly with Re for PMHS. The friction factor reduces by 50% when γ increases from 0.32 to 0.60, and the effect of nanofluid on friction factor is insignificant beyond the mass flow rate of 0.0004 kg/s. Whilst Cu and CuO nanoparticles help to dissipate the larger amount of heat from the microchannel, Al2O3 nanoparticle appears to have a detrimental effect on heat transfer. The thermal-hydraulic performance factor strongly depends on the nanoparticles, and it slightly decreases with the mass flow rate. The increase of nanoparticle concentration, in general, enhances both h and ΔP linearly for the range considered.

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