Dynamics of a motorized spindle supported on water-lubricated bearings

2016 ◽  
Vol 231 (3) ◽  
pp. 459-472 ◽  
Author(s):  
Huihui Feng ◽  
Shuyun Jiang
Keyword(s):  
Reynolds Equation ◽  
Dynamic Stiffness ◽  
Journal Bearings ◽  
Motorized Spindle ◽  
Dynamic Coefficients ◽  
Numerical Predictions ◽  
Tilting Angle ◽  
Dynamic Performances ◽  
Experimental Values ◽  
Rotor Dynamic

The purpose of this paper is to investigate the dynamic performances of a motorized spindle supported on water-lubricated bearings. A modified transfer matrix method considering both of the translational and tilting dynamic coefficients of the bearings is established. The turbulent Reynolds equation is adopted and numerically solved by the perturbation method and the finite difference method, and the dynamic characteristics of the water-lubricated journal bearings are obtained; the effects of the eccentricity ratio, tilting angle, and the rotational speed on the dynamic coefficients of the water-lubricated journal bearings are analyzed. The critical speed, the dynamic stiffness of spindle nose, and unbalance response of the motorized spindle are investigated. Finally, a comparative study of rotor dynamic behaviors between the 32- and the eight-coefficient bearing models is conducted. The numerical predictions obtained by the 32-coefficient bearing models correlate well with the experimental values available in the literature.

scholarly journals Mathematical Model and Analysis of the Water-Lubricated Hydrostatic Journal Bearings considering the Translational and Tilting Motions

2014 ◽  
Vol 2014 ◽  
pp. 1-15 ◽  
Author(s):  
Hui-Hui Feng ◽  
Chun-Dong Xu ◽  
Jie Wan
Keyword(s):  
High Speed ◽  
Reynolds Equation ◽  
Load Capacity ◽  
Journal Bearings ◽  
Linear Perturbation ◽  
Eccentricity Ratio ◽  
Dynamic Coefficients ◽  
Pressure Fields ◽  
Dynamic Performances ◽  
Rotary Speed

The water-lubricated bearings have been paid attention for their advantages to reduce the power loss and temperature rise and increase load capacity at high speed. To fully study the complete dynamic coefficients of two water-lubricated, hydrostatic journal bearings used to support a rigid rotor, a four-degree-of-freedom model considering the translational and tilting motion is presented. The effects of tilting ratio, rotary speed, and eccentricity ratio on the static and dynamic performances of the bearings are investigated. The bulk turbulent Reynolds equation is adopted. The finite difference method and a linear perturbation method are used to calculate the zeroth- and first-order pressure fields to obtain the static and dynamic coefficients. The results suggest that when the tilting ratio is smaller than 0.4 or the eccentricity ratio is smaller than 0.1, the static and dynamic characteristics are relatively insensitive to the tilting and eccentricity ratios; however, for larger tilting or eccentricity ratios, the tilting and eccentric effects should be fully considered. Meanwhile, the rotary speed significantly affects the performance of the hydrostatic, water-lubricated bearings.

Dynamic analysis of water-lubricated motorized spindle considering tilting effect of thrust bearing

2016 ◽  
Vol 231 (20) ◽  
pp. 3780-3790 ◽  
Author(s):  
Huihui Feng ◽  
Shuyun Jiang
Keyword(s):  
Reynolds Equation ◽  
Thrust Bearing ◽  
Dynamic Performance ◽  
Large Diameter ◽  
Machining Process ◽  
Motorized Spindle ◽  
Thrust Bearings ◽  
Dynamic Coefficients ◽  
Key Issues ◽  
Dynamic Performances

The dynamic modeling for the rotor with large diameter thrust bearings is one of the key issues in the design and operation of water-lubricated motorized spindle. In the machining process, the spindle not only translates along the x, y, z directions, but also tilts about the x and y axes under the cutting forces. As a result, the tilting effect of the thrust bearing on the dynamic performances of the motorized spindle should be considered. A five degree-of-freedom dynamic model for the spindle is established based on the Newton’s Laws and the principle of Angular Momentum. The translational and tilting dynamic coefficients for both the journal and thrust water-lubricated bearings were obtained by using Reynolds equation. The computed results show that the tilting effect of the thrust bearing on the dynamic performance of the motorized spindle should be considered when a large diameter thrust bearing is employed.

Theoretical Condition for the Cxy=Cyx Relation in Fluid Film Journal Bearings

1989 ◽  
Vol 111 (3) ◽  
pp. 426-429 ◽  
Author(s):  
T. Kato ◽  
Y. Hori
Keyword(s):  
Reynolds Equation ◽  
Journal Bearing ◽  
Journal Bearings ◽  
Fluid Film ◽  
Finite Width ◽  
Damping Coefficients ◽  
Dynamic Coefficients ◽  
Cross Terms ◽  
Linear Damping ◽  
Theoretical Condition

A computer program for calculating dynamic coefficients of journal bearings is necessary in designing fluid film journal bearings and an accuracy of the program is sometimes checked by the relation that the cross terms of linear damping coefficients of journal bearings are equal to each other, namely “Cxy = Cyx”. However, the condition for this relation has not been clear. This paper shows that the relation “Cxy = Cyx” holds in any type of finite width journal bearing when these are calculated under the following condition: (I) The governing Reynolds equation is linear in pressure or regarded as linear in numerical calculations; (II) Film thickness is given by h = c (1 + κcosθ); and (III) Boundary condition is homogeneous such as p=0 or dp/dn=0, where n denotes a normal to the boundary.

Numerical and Experimental Investigations on Preload Effects in Air Foil Journal Bearings

2017 ◽  
Author(s):  
Marcel Mahner ◽  
Pu Li ◽  
Andreas Lehn ◽  
Bernhard Schweizer
Keyword(s):  
Reynolds Equation ◽  
Journal Bearing ◽  
Journal Bearings ◽  
Compressible Fluids ◽  
Experimental Investigations ◽  
Hysteresis Curves ◽  
Numerical Predictions ◽  
Bearing Stiffness ◽  
Gasdynamic Model ◽  
Good Agreement

A detailed elasto-gasdynamic model of a preloaded three-pad air foil journal bearing is presented. Bump and top foil deflections are herein calculated with a nonlinear beamshell theory according to Reissner. The 2D pressure distribution in each bearing pad is described by the Reynolds equation for compressible fluids. With this model, the influence of the assembly preload on the static bearing hysteresis as well as on the aerodynamic bearing performance is investigated. For the purpose of model validation, the predicted hysteresis curves are compared with measured curves. The numerically predicted and the measured hysteresis curves show a good agreement. The numerical predictions exhibit that the assembly preload increases the bearing stiffness (in particular for moderate shaft displacements) and the bearing damping.

The Rotor Dynamic Coefficients of Eccentric Mechanical Face Seals

1996 ◽  
Vol 118 (1) ◽  
pp. 215-224 ◽  
Author(s):  
J. Wileman ◽  
I. Green
Keyword(s):  
Degrees Of Freedom ◽  
Reynolds Equation ◽  
Equations Of Motion ◽  
Shear Stresses ◽  
Dynamic Coefficients ◽  
Angular Deflection ◽  
Face Seals ◽  
Radial Forces ◽  
Rotor Dynamic ◽  
Additional Coupling

The Reynolds equation is extended to include the effects of radial deflection in a seal with two flexibly mounted rotors. The resulting pressures are used to obtain the forces and moments introduced in the axial and angular modes by the inclusion of eccentricity in the analysis. The rotor dynamic coefficients relating the forces and moments in these modes to the axial and angular deflection are shown to be the same as those presented in the literature for the concentric case. Additional coefficients are obtained to express the dependence of these forces and moments upon the radial deflections and velocities. The axial force is shown to be decoupled from both the angular and radial modes, but the angular and radial modes are coupled to one another by the dependence of the tilting moments upon the radial deflections. The shear stresses acting upon the element faces are derived and used to obtain the radial forces acting upon the rotors. These forces are used to obtain rotor dynamic coefficients for the two radial degrees of freedom of each rotor. The additional rotor dynamic coefficients can be used to obtain the additional equations of motion necessary to include the radial degrees of freedom in the dynamic analysis. These coefficients introduce additional coupling between the angular and radial degrees of freedom, but the axial degrees of freedom remain decoupled.

Fixed Geometry Bearing Analysis Using 2 Dimensional Pad Data

2015 ◽  
Author(s):  
Wei Li ◽  
Manish Thorat
Keyword(s):  
Reynolds Equation ◽  
Dimensional Space ◽  
Journal Bearings ◽  
Analysis Method ◽  
Benchmark Study ◽  
Assembly Method ◽  
Turbulent Flow Regime ◽  
Load Vector ◽  
Vector Orientation ◽  
Rotor Dynamic

A fast and efficient method for evaluating bearing coefficients of the fixed geometry bearings is presented. In a typical industrial application, where the accuracy of the solution is desired, this paper presents a method whose accuracy is verified to be good by the benchmark study. Reynolds equation is solved to obtain non-dimensionalised static and rotor-dynamic characteristics for a pre-defined bearing pad geometry. The solution in the form of non-dimensional functions is obtained for a 2 dimensional space representing all possible journal loci for any load vector orientation. Laminar flow is considered in the analysis, although the method of analysis can be extended to Turbulent flow regime. The analysis method is most efficient for isoviscous boundary condition. A pad assembly method for the fixed pad journal bearings is presented. Any fixed pad bearing geometry including multi-pad bearings, preload with any load vector orientation can be evaluated using this method. In this paper, demonstrating cases for a four-pad bearing are presented.

Nonlinear Dynamic Oil-Film Forces in Infinite-Short Journal Bearings

2011 ◽  
Author(s):  
Lihua Yang ◽  
Weimin Wang ◽  
Lie Yu
Keyword(s):  
Nonlinear Dynamic ◽  
Reynolds Equation ◽  
Journal Bearing ◽  
Analytic Solutions ◽  
Journal Bearings ◽  
Oil Film ◽  
Dynamic Coefficients ◽  
Representation Model ◽  
Linear And Nonlinear

In this paper, the analytic solutions of oil-film forces in infinite-short cylindrical journal bearing are calculated by solving its corresponding Reynolds equation. On this base, the linear and nonlinear dynamic coefficients of the bearing are predicted. By comparing the dynamic oil-film forces approximately represented by dynamic coefficients with the analytic solutions, the accuracy of this representation model is investigated. The results show that more orders of dynamic coefficients are included in representation model, the obtained approximate oil-film forces are more close to their analytic solutions. This can be a reference to illustrate the feasibility and applicability of representing oil-film forces by applying the dynamic coefficients of bearings.

scholarly journals Alternation of the dynamic coefficients of short journal bearings due to wear

2015 ◽  
Vol 6 (5) ◽  
pp. 649-664
Author(s):  
Michael G. Papanikolaou ◽  
Michael G. Farmakopoulos ◽  
Chris A. Papadopoulos
Keyword(s):  
Dynamic Stiffness ◽  
Journal Bearings ◽  
Fe Analysis ◽  
Operating Conditions ◽  
Wear Depth ◽  
Content Type ◽  
Damping Coefficients ◽  
Dynamic Coefficients ◽  
Low Viscosity ◽  
Stiffness And Damping

Purpose – Wear in journal bearings occurs when the operating conditions (high load, high temperature, low angular velocity or low viscosity), downgrade the ability of the bearing to carry load. The wear depth increases because the rotor comes in contact with the bearing surface. Wear in journal bearings affects their characteristics because of its influence on the thickness of the fluid film. This influence can be detected in the dynamic behavior of the rotor and especially in the dynamic stiffness and damping coefficients. The paper aims to discuss these issues. Design/methodology/approach – In this paper, the effect of wear on the rotor dynamic stiffness and damping coefficients (K and C) of a short journal bearing is investigated. K and C in this work are estimated by using two methods a semi-analytical method and finite element (FE) analysis implemented in the ANSYS software. Findings – The main goal of this research is to make the identification of wear in journal bearings feasible by observing the alternation of their dynamic coefficients. Both of the methods implemented are proven to be useful, while FE analysis can provide more accurate results. Originality/value – This paper is original and has not been published elsewhere.

Effects of Turbulence and Viscosity Variation on the Dynamic Coefficients of Fluid Film Journal Bearings

1985 ◽  
Vol 107 (2) ◽  
pp. 256-261 ◽  
Author(s):  
D. F. Wilcock ◽  
O. Pinkus
Keyword(s):  
High Speed ◽  
Dynamic Stiffness ◽  
Journal Bearings ◽  
Fluid Film ◽  
Turbulent Regime ◽  
Dynamic Coefficients ◽  
Damping Characteristics ◽  
Fluid Film Bearings ◽  
Viscosity Variation ◽  
Stiffness And Damping

Many high-speed or large fluid film bearings operate in the turbulent regime. However, relatively little consideration has been given to the effects of turbulence and of the variation in viscosity on the dynamic stiffness and damping characteristics of the bearings. Since the dynamic behavior of the rotor supported on such bearings is often closely tied to the bearing dynamic coefficients, knowledge of them may be critical to both the design and the in-place correction of rotor instabilities. These effects are here considered in some detail on the basis of computer calculated analytical results, both in general dimensionless terms and with regard to a specific numerical example.

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