Load sharing characteristic of a power-integrated gearbox in a hydraulic top-drive system

2019 ◽  
Vol 233 (17) ◽  
pp. 6262-6275
Author(s):  
Youhong Sun ◽  
Yuanling Shi ◽  
Zongwei Yao ◽  
Qingyan Wang
Keyword(s):  
External Load ◽  
Driving Forces ◽  
Comprehensive Evaluation ◽  
Load Sharing ◽  
Lateral Load ◽  
Drive System ◽  
Mesh Stiffness ◽  
Drilling Depth ◽  
Gear Mesh ◽  
Gear Mesh Stiffness

With the increase in drilling depth, a slight conical pendulum movement of drilling strings causes the external drilling load becoming a non-negligible excitation source. The phenomenon of unique load sharing would be generated by irregular external load, which has complex influence on cyclic and axial symmetry of a power integrated gearbox. Bearing wear, which brings high frequency unpredictable vibration into the transmission system, is likely to occur because of the specific drive mode of the hydraulic top-drive system applied in well drilling. A systematic model combining the finite element method and the multi-body dynamics of a power-integrated gearbox simulation system is developed in this study with the characteristics of the power system, external load, driving forces, gear mesh stiffness, and bearing support stiffness taken into consideration. The load sharing characteristics of the power-integrated gearbox in a hydraulic top-drive system are numerically investigated. Moreover, the effects of gear mesh stiffness, bearing support stiffness, lateral load, and bearing clearance on the load sharing characteristics are systematically examined. Analysis results show that the dynamic process must be considered to achieve a comprehensive evaluation of the load sharing characteristics of a power-integrated gearbox. Evaluation results indicate that lateral load is the factor that influence the load sharing factor of the power-integrated gearbox most significantly, based on which, predictions can be safely made so that some additional mechanisms might be a practical option to diminish that effect.

A hybrid analytical-numerical method based on Isogeometric Analysis for determination of time varying gear mesh stiffness

2021 ◽  
Vol 160 ◽  
pp. 104291
Author(s):  
Andreas Beinstingel ◽  
Michael Keller ◽  
Michael Heider ◽  
Burkhard Pinnekamp ◽  
Steffen Marburg
Keyword(s):  
Numerical Method ◽  
Isogeometric Analysis ◽  
Time Varying ◽  
Mesh Stiffness ◽  
Gear Mesh ◽  
Gear Mesh Stiffness

scholarly journals Experimental Validation Of The Gearbox NVH Parameters

2015 ◽  
Vol 13 (2) ◽  
pp. 16-21 ◽  
Author(s):  
Aleš Prokop ◽  
Kamil Řehák ◽  
Martin Zubík ◽  
Pavel Novotný
Keyword(s):  
Simplified Model ◽  
Mesh Stiffness ◽  
Gear Mesh ◽  
Global Dynamic ◽  
Transmission Area ◽  
Bearing Stiffness ◽  
Noise Vibration ◽  
Main Components ◽  
Gear Mesh Stiffness ◽  
Complex Transmission

Abstract The noise, vibration and harshness (NVH) plays an important role in the transmission area of automotive industry. To understand all the impacts on the gearbox’s global dynamic behavior it is necessary to gain information from a simplified model, create methods and get an appropriate and well correlated results with the experiment. The method itself can be afterwards reused for more complex transmission, which could be supported by other measurements. This paper deals with creation of a gearbox’s simplified model, including essential mechanisms as gear mesh stiffness, backlash, bearing stiffness and modal properties of the main components. Except for the presented model, more models with different difficulty levels are used. Numerical results are compared with data from experiment with good correlation.

Dynamic analysis of a helical geared rotor-bearing system with composite rotating shafts

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Ying-Chung Chen ◽  
Xu Feng Cheng ◽  
Siu-Tong Choi
Keyword(s):  
Composite Material ◽  
Dynamic Analysis ◽  
Dynamic Characteristics ◽  
Mesh Stiffness ◽  
Content Type ◽  
Gear Mesh ◽  
Rotor Bearing ◽  
Rotating Shafts ◽  
Gear Mesh Stiffness ◽  
Bearing System

Purpose This study aims to study the dynamic characteristics of a helical geared rotor-bearing system with composite material rotating shafts. Design/methodology/approach A finite element model of a helical geared rotor-bearing system with composite material rotating shafts is developed, in which the rotating shafts of the system are composed of composite material and modeled as Timoshenko beam; a rigid mass is used to represent the gear and their gyroscopic effect is taken into account; bearings are modeled as linear spring-damper; and the equations of motion are obtained by applying Lagrange’s equation. Natural frequencies, mode description, lateral responses, axial responses, lamination angles, lamination numbers, gear mesh stiffness and bearing damping coefficients are investigated. Findings The desired mechanical properties could be constructed using different lamination numbers and fiber included angles by composite rotating shafts. The frequency of the lateral module decreases as the included angle of the fibers and the principal shaft of the composite material rotating shaft increase. Because of the gear mesh stiffness increase, the resonance frequency of the coupling module of the system decreases, the lateral module is not influenced and the steady-state response decreases. The amplitude of the steady-state lateral and axial responses gradually decreases as the bearing damping coefficient increases. Practical implications The model of a helical geared rotor-bearing system with composite material rotating shafts is established in this paper. The dynamic characteristics of a helical geared rotor-bearing system with composite rotating shafts are investigated. The numerical results of this study can be used as a reference for subsequent personnel research. Originality/value The dynamic characteristics of the geared rotor-bearing system had been reported in some literature. However, the dynamic analysis of a helical geared rotor-bearing system with composite material rotating shafts is still rarely investigated. This paper shows some novel results of lateral and axial response results obtained by different lamination angles and different lamination numbers. In the future, it makes valuable contributions for further development of dynamic analysis of a helical geared rotor-bearing system with composite material rotating shafts.

Coupled Bending-Torsion Vibration of Geared Rotors

1995 ◽  
Author(s):  
J. S. Rao ◽  
J. R. Chang ◽  
T. N. Shiau
Keyword(s):  
Finite Element ◽  
Natural Frequencies ◽  
Element Model ◽  
Mode Shapes ◽  
Mesh Stiffness ◽  
Present Program ◽  
Gear Mesh ◽  
Pressure Angle ◽  
Torsion Vibration ◽  
Gear Mesh Stiffness

Abstract A general finite element model is presented for determining the coupled bending-torsion natural frequencies and mode shapes of geared rotors. Uncoupled bending and torsion frequencies are obtained for examples available in literature and the present program is verified against these. The effect of the gear box is considered to determine the coupled frequencies. Parameters studied include the pressure angle, gear mesh stiffness, and bearing properties. The gear pressure angle is shown to have no effect on the natural frequencies of rotors supported on isotropic bearing supports. Several case studies with bending-torsion coupling are considered and the results obtained are compared with those available in literature. The results of a general rotor system with 8lodes are also presented.

scholarly journals Geometry Modification of Helical Gear for Reduction of Static Transmission Error

2018 ◽  
Vol 167 ◽  
pp. 02013
Author(s):  
Jeonghyun Park ◽  
Changjun Seo ◽  
Kwangsuck Boo ◽  
Heungseob Kim
Keyword(s):  
Transmission Error ◽  
Helical Gear ◽  
Necessary Condition ◽  
Mesh Stiffness ◽  
Profile Modification ◽  
Gear Mesh ◽  
Static Transmission Error ◽  
Excitation Mechanisms ◽  
Gear Systems ◽  
Gear Mesh Stiffness

Gear systems are extensively employed in mechanical systems since they allow the transfer of power with a variety of gear ratios. So gears cause the inherent deflections and deformations due to the high pressure which occurs between the meshing teeth when transmit power and results in the transmission error. It is usually assumed that the transmission error and variation of the gear mesh stiffness are the dominant excitation mechanisms. Predicting the static transmission error is a necessary condition to reduce noise radiated from the gear systems. This paper aims to investigate the effect of tooth profile modifications on the transmission error of helical gear. The contact stress analysis was implemented for different roll positions to find out the most critical roll angle in view point of root flank stress. The PPTE (peak-to-peak of transmission error) is estimated at the roll angles by different loading conditions with two dimensional FEM. The optimal profile modification from the root to the tip is proposed.

scholarly journals Improvement on Meshing Stiffness Algorithms of Gear with Peeling

Symmetry ◽  
2019 ◽  
Vol 11 (5) ◽  
pp. 609
Author(s):  
Lingli Cui ◽  
Tongtong Liu ◽  
Jinfeng Huang ◽  
Huaqing Wang
Keyword(s):  
Simulation Analysis ◽  
Gear Tooth ◽  
Gear Wheel ◽  
Mesh Stiffness ◽  
Gear Teeth ◽  
Gear Mesh ◽  
Meshing Stiffness ◽  
Involute Gears ◽  
Gear Mesh Stiffness ◽  
Meshing Process

This paper investigates the effect of a gear tooth peeling on meshing stiffness of involute gears. The tooth of the gear wheel is symmetric about the axis, and its symmetry will change after the gear spalling, and its meshing stiffness will also change during the meshing process. On this basis, an analytical model was developed, and based on the energy method a meshing stiffness algorithm for the complete meshing process of single gear teeth with peeling gears was proposed. According to the influence of the change of meshing point relative to the peeling position on the meshing stiffness, this algorithm calculates its stiffness separately. The influence of the peeling sizes on mesh stiffness is studied by simulation analysis. As a very important parameter, the study of gear mesh stiffness is of great significance to the monitoring of working conditions and the prevention of sudden failure of the gear box system.

An Energy-Based Load Distribution Approach for the Application of Gear Mesh Stiffness on Elastic Bodies

2019 ◽  
Vol 141 (9) ◽  
Author(s):  
Faysal Andary ◽  
Joerg Berroth ◽  
Georg Jacobs
Keyword(s):  
Degrees Of Freedom ◽  
Design Method ◽  
Mesh Stiffness ◽  
Gear Teeth ◽  
Gear Mesh ◽  
Elastic Bodies ◽  
Single Tooth ◽  
Traditional Approaches ◽  
Energy Based Design ◽  
Gear Mesh Stiffness

This study introduces a new potential energy-based design method for simplifying elastic gear bodies in low- to mid-range frequency applications by bridging over the gear teeth with external stiffness elements. The advantage of the introduced method over more traditional approaches, which are either based on rigid gears or on replacing the teeth, is that the complex gear body and its dynamic behavior are preserved, albeit with fewer degrees of freedom. The method is demonstrated on a gear by replacing a single tooth under load and then validated numerically against a typical flexible gear model. The simulation results show good accuracy within the chosen frequency range and with a clear reduction in calculation time compared to the unreduced model. Furthermore, the extension and optimization potential of the results is discussed.

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