Optimal design of a novel crash box with functional gradient negative Poisson’s ratio structure

Author(s):  
Guan Zhou ◽  
Pengfei Yan ◽  
Qi Wang ◽  
Shijuan Dai ◽  
Xiang Li ◽  
...  

Crashworthiness and anti-vibration performance play critical roles in the performance of passenger cars. Aiming at enhancing the crash resistance and vibration resistance of vehicles thus providing good protection for passengers and drivers, a novel crash box with three-dimensional double arrow type negative Poisson’s ratio structure with functional gradient filling inner core (FGNPR crash box) is introduced in this paper and its performance is studied in detail through the comparison with the conventional crash box and the crash box filled with the uniform gradient negative Poisson’s ratio structure (NPR crash box) in crashworthiness and vibration resistance. Furthermore, range analysis is used to screen out the design variables that have little influence on the evaluation indexes and eliminate them. Based on these, neighborhood cultivation genetic algorithm (NCGA) and non-dominated sorting genetic algorithm-ii (NSGA-II) are selected as the optimization algorithms to carry out optimization design respectively and a comparison is made between the two suboptimal results screened out based on the normal boundary intersection (NBI) method to determine the overall optimal solution. Results show that the optimized FGNPR crash box has better crashworthiness and vibration resistance over the other crash boxes and its performance is further verified based on the peak acceleration of B-pillar in full vehicle crash condition. This paper provides some theoretical reference support for the development and exploration of automobile crash box systems.

Author(s):  
Chun-Yan Wang ◽  
Wei-Wei Wang ◽  
Wan-Zhong Zhao ◽  
Yu-Fang Li ◽  
Guan Zhou

The bumper system always directly causes the injury of the pedestrian leg in the car–pedestrian accidents. Therefore, it is of practical significance to optimize the bumper structure to enhance the protective effect of the pedestrian leg. Based on the original bumper system, this work proposes a novel negative Poisson’s ratio energy-absorbing forepart with inner hexagonal cellular structure, which is designed at the lower leg impact zone between the bumper beam and the cover. The parametric model of the negative Poisson’s ratio forepart, the lower legform impactor model, and the car–pedestrian collision model are firstly established. Then, through integrating the response surface method, second-order reliability method, and archive-based micro genetic algorithm, a reliability optimization design is further conducted for the negative Poisson’s ratio forepart based on the deterministic optimization results. Simulation results show that the optimized negative Poisson’s ratio forepart not only can significantly enhance the reliability and robustness, but also improve the protective effect of the pedestrian leg.


Author(s):  
ChunYan Wang ◽  
SongChun Zou ◽  
WanZhong Zhao

The crash box can absorb energy from the beam as much as possible, so as to reduce the collision damage to the front part of the car body and protect the safety of passengers. This work proposes a novel crash box filled with a three-dimensional negative Poisson’s ratio (NPR) inner core based on an inner hexagonal cellular structure. In order to optimize and improve the crash box’s energy absorption performance, the multi-objective optimization model of the NPR crash box is established, which combines the optimal Latin hypercube design method and response surface methodology. Then, the microstructure parameters are further optimized by the multi-objective particle swarm optimization algorithm to obtain an excellent energy absorption effect. The simulation results show that the proposed NPR crash box can generate smooth and controllable deformation to absorb the total energy, and it can further enhance the crashworthiness through the designed optimization algorithm.


Author(s):  
Songchun Zou ◽  
Shijuan Dai ◽  
Wanzhong Zhao ◽  
Chunyan Wang ◽  
Han Zhang

To improve vehicle side crashworthiness, this paper first introduces the negative Poisson’s ratio structure to the traditional B-pillar and proposes a negative Poisson’s ratio B-pillar. Then, the performance of the negative Poisson’s ratio B-pillar is studied in detail by comparison with a traditional B-pillar and honeycomb B-pillar. Aiming at the problem that the side crashworthiness is also significantly affected by the side structure parameters of vehicle body, the factorial analysis theory is adopted to screen out the side structure parameters with significant effect. Based on this, by combining the optimal Latin hypercube design and response surface model, a multi-objective optimization design is conducted for those structure parameters based on non-dominated sorting genetic algorithm II. Finally, the normal boundary intersection method is adopted to seek the Pareto optimal solution, and the simulation results show that compared with the traditional B-pillar, the negative Poisson’s ratio B-pillar optimized by non-dominated sorting genetic algorithm II has better comprehensive crashworthiness. The results of this paper can provide some basis for the design and optimization of vehicle side crashworthiness.


Materials ◽  
2018 ◽  
Vol 11 (10) ◽  
pp. 1869 ◽  
Author(s):  
Shaohua Cui ◽  
Baoming Gong ◽  
Qian Ding ◽  
Yongtao Sun ◽  
Fuguang Ren ◽  
...  

Systematic and deep understanding of mechanical properties of the negative Poisson’s ratio convex-concave foams plays a very important role for their practical engineering applications. However, in the open literature, only a negative Poisson’s ratio effect of the metamaterials convex-concave foams is simply mentioned. In this paper, through the experimental and finite element methods, effects of geometrical morphology on elastic moduli, energy absorption, and damage properties of the convex-concave foams are systematically studied. Results show that negative Poisson’s ratio, energy absorption, and damage properties of the convex-concave foams could be tuned simultaneously through adjusting the chord height to span ratio of the sine-shaped cell edges. By the rational design of the negative Poisson’s ratio, when compared to the conventional open-cell foams of equal mass, convex-concave foams could have the combined advantages of relative high stiffness and strength, enhanced energy absorption and damage resistance. The research of this paper provides theoretical foundations for optimization design of the mechanical properties of the convex-concave foams and thus could facilitate their practical applications in the engineering fields.


2021 ◽  
pp. 109963622110204
Author(s):  
Fenglian Li ◽  
Wenhao Yuan ◽  
Chuanzeng Zhang

Based on the hyperbolic tangent shear deformation theory, free vibration and sound insulation of two different types of functionally graded (FG) honeycomb sandwich plates with negative Poisson’s ratio are studied in this paper. Using Hamilton’s principle, the vibration and vibro-acoustic coupling dynamic equations for FG honeycomb sandwich plates with simply supported edges are established. By applying the Navier’s method and fluid–solid interface conditions, the derived governing dynamic equations are solved. The natural frequencies and the sound insulation of FG honeycomb sandwich plates obtained in this work are compared with the numerical results by the finite element simulation. It is proven that the theoretical models for the free vibration and the sound insulation are accurate and efficient. Moreover, FG sandwich plates with different honeycomb cores are investigated and compared. The corresponding results show that the FG honeycomb core with negative Poisson’s ratio can yield much lower frequencies. Then, the influences of various geometrical and material parameters on the vibration and sound insulation performance are systematically analyzed.


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