Multiple Injection Port Simulation for Resin Injection Pultrusion

2005 ◽  
Vol 13 (6) ◽  
pp. 559-570 ◽  
Author(s):  
S.S. Rahatekar ◽  
J.A. Roux ◽  
E. Lackey ◽  
J.G. Vaughan
Keyword(s):  
Continuous Process ◽  
Injection Pressure ◽  
Processing Parameters ◽  
High Viscosity ◽  
Fibre Volume ◽  
Multiple Injection ◽  
Injection Port ◽  
Resin Injection ◽  
Resin Injection Pultrusion ◽  
Injection Pressures

Resin injection pultrusion is a continuous process for manufacturing composite materials. Complete wet-out of the reinforcement fibres in the resin injection chamber is essential for producing good quality pultruded parts. The magnitude of the injection pressure is extremely important to achieve good wet-out of the reinforcement fibres. At high pull speeds, high viscosity, or high fibre volume fractions, the injection pressures required to achieve complete wet-out are very high and are practically very difficult to achieve. This work focuses on reducing the injection pressure needed to achieve complete wet-out by using a multiple injection port system for epoxy/glass rovings and polyester/glass rovings composites. The recommended injection pressures for complete wet-out are predicted for a variety of processing parameters. Darcy's law for flow through porous media is employed for modelling the fibre/resin system of injection pultrusion. The governing equations are solved via the finite volume method to predict the resin pressure field, the resin velocity field, and the location and shape of the resin flow front. Different permeability models1,2 are used to determine the transverse permeability and the longitudinal permeability.

Impact of Processing Parameters and Tapering of Injection Chamber Walls in Resin Injection Pultrusion

2007 ◽  
Vol 15 (7) ◽  
pp. 507-519 ◽  
Author(s):  
A.L. Jeswani ◽  
J.A. Roux
Keyword(s):  
Volume Fraction ◽  
Fibre Volume Fraction ◽  
Injection Pressure ◽  
Processing Parameters ◽  
Fibre Volume ◽  
Fibre Reinforcement ◽  
Resin Injection ◽  
Resin Injection Pultrusion ◽  
The Impact

This study seeks to improve the wet-out and thus the quality of the pultruded part in the tapered injection pultrusion process. Complete wet-out of the dry fibre reinforcement by the liquid resin depends strongly on the processing parameters. Process parameters modelled were: fibre pull speed, fibre volume fraction and resin viscosity. In this work a 3-D finite volume technique was developed to simulate the flow of polyester resin through the glass rovings. The results show the impact of the tapering of the injection chamber walls on the minimum injection pressure necessary to achieve complete fibre matrix wet-out and the resin pressure at the injection chamber exit. Important chamber design information is presented.

Pull Speed Influence on Fiber Compaction and Wetout in Tapered Resin Injection Pultrusion Manufacturing

2017 ◽  
Vol 25 (6) ◽  
pp. 419-434 ◽  
Author(s):  
N.B. Masuram ◽  
J.A. Roux ◽  
A.L. Jeswani
Keyword(s):  
Fiber Reinforcement ◽  
Injection Pressure ◽  
Taper Angle ◽  
Liquid Resin ◽  
Pultrusion Process ◽  
Resin Injection ◽  
Fiber Reinforcements ◽  
Resin Injection Pultrusion ◽  
Resin Penetration ◽  
Injection Pressures

In the resin injection pultrusion process (RIP), liquid resin is injected into the tapered injection chamber through the injection slots to completely wetout continuously pulled fibers. As the resin penetrates through the fibers, the resin also pushes the fibers away from the wall towards the centerline, causing compaction of the fiber reinforcements. The fibers are squeezed together due to compaction, making resin penetration more difficult; thus at low resin injection pressures, the resin cannot effectively penetrate through the fibers to achieve complete wetout. However, if the resin injection pressure is too high, the fibers are squeezed together to such an extent that even greater injection pressure is necessary to wetout the compacted fibers. The design of the injection chamber significantly affects the minimum injection pressure required to wetout the fiber reinforcements. A tapered injection chamber is considered such that wetout occurs at lower injection pressures due to the taper angle of the injection chamber. In this study, the effect of fiber pull speed on the fiber reinforcement compaction and complete fiber wetout for a tapered injection chamber is investigated.

Study on Micro-Feature of Backlight Module for Micro Injection Molding Technology

2007 ◽  
Vol 364-366 ◽  
pp. 53-57 ◽  
Author(s):  
Yung Kang Shen ◽  
Yi Lin ◽  
Jeou Long Lee ◽  
Fwu Hsing Liu ◽  
Chih Wei Wu ◽  
...  
Keyword(s):  
Injection Molding ◽  
Injection Pressure ◽  
Mold Insert ◽  
Mold Temperature ◽  
Processing Parameters ◽  
High Viscosity ◽  
Injection Velocity ◽  
Parameter Method ◽  
Micro Injection Molding ◽  
Melt Temperature

This research first indicates the melt front delay of wedge-shaped lightguiding plate of backlight module on micro injection molding. This research fabricated the patterns of mold insert of lightguiding plate by photo etching process. The micro-facture of lightguiding plate was manufactured by micro injection molding. The lightguiding plate of backlight module was used for the PMMA material. The single parameter method was used to discuss the flatness and replication properties for different processing parameters (mold temperature, melt temperature, packing pressure, packing time and injection pressure). The results show that there are melt front delays due to the slow injection velocity, the low temperature induced by the little effect of shear heating, the high viscosity, the large flow resistance and the slow flow velocity. The mold temperature is the most important factor for the flatness and the replication of micro-feature of liughtguiding plate. Lower mold temperature induces better flatness properties. The surface roughness of micro-facture of lightguiding plate is 8.8 nm on micro injection molding for this work.

Impact of Fiber Volume Fraction and Resin Viscosity With Die-Detached Tapered Chamber in Resin Injection Pultrusion

2010 ◽  
Vol 132 (2) ◽  
Author(s):  
A. L. Jeswani ◽  
J. A. Roux
Keyword(s):  
Fiber Volume Fraction ◽  
High Pressures ◽  
Volume Fraction ◽  
Injection Pressure ◽  
Fiber Volume ◽  
High Fiber ◽  
Volume Fractions ◽  
Resin Injection ◽  
Resin Injection Pultrusion ◽  
The Impact

Complete wetout of the dry fiber reinforcement by the liquid resin depends strongly on the fiber volume fraction and the resin viscosity of the part being manufactured by rein injection pultrusion. High fiber volume fractions and high resin viscosity values yield high pressures in the tapered resin injection chamber; this work investigates the use of a an injection chamber detached from the pultrusion die in order to lower the resin pressures inside the injection chamber caused by the injection chamber tapering. A 3D finite volume technique was developed to simulate the flow of resin through the glass rovings for a variety of resin viscosities and fiber volume fractions. The results illustrate the impact of the tapering of the injection chamber walls on the minimum injection pressure necessary to achieve complete fiber matrix wetout and the resin pressure induced inside the tapered injection chamber. The results provide important injection chamber design information.

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