Impact of Fiber Volume Fraction and Resin Viscosity With Die-Detached Tapered Chamber in Resin Injection Pultrusion

Author(s):  
A. L. Jeswani ◽  
J. A. Roux

Complete wetout of the dry fiber reinforcement by the liquid resin depends strongly on the fiber volume fraction and the resin viscosity of the part being manufactured by rein injection pultrusion. High fiber volume fractions and high resin viscosity values yield high pressures in the tapered resin injection chamber; this work investigates the use of a an injection chamber detached from the pultrusion die in order to lower the resin pressures inside the injection chamber caused by the injection chamber tapering. A 3D finite volume technique was developed to simulate the flow of resin through the glass rovings for a variety of resin viscosities and fiber volume fractions. The results illustrate the impact of the tapering of the injection chamber walls on the minimum injection pressure necessary to achieve complete fiber matrix wetout and the resin pressure induced inside the tapered injection chamber. The results provide important injection chamber design information.

2007 ◽  
Vol 15 (7) ◽  
pp. 507-519 ◽  
Author(s):  
A.L. Jeswani ◽  
J.A. Roux

This study seeks to improve the wet-out and thus the quality of the pultruded part in the tapered injection pultrusion process. Complete wet-out of the dry fibre reinforcement by the liquid resin depends strongly on the processing parameters. Process parameters modelled were: fibre pull speed, fibre volume fraction and resin viscosity. In this work a 3-D finite volume technique was developed to simulate the flow of polyester resin through the glass rovings. The results show the impact of the tapering of the injection chamber walls on the minimum injection pressure necessary to achieve complete fibre matrix wet-out and the resin pressure at the injection chamber exit. Important chamber design information is presented.


2021 ◽  
Vol 879 ◽  
pp. 284-293
Author(s):  
Norliana Bakar ◽  
Siew Choo Chin

Fiber Reinforced Polymer (FRP) made from synthetic fiber had been widely used for strengthening of reinforced concrete (RC) structures in the past decades. Due to its high cost, detrimental to the environment and human health, natural fiber composites becoming the current alternatives towards a green and environmental friendly material. This paper presents an investigation on the mechanical properties of bamboo fiber reinforced composite (BFRC) with different types of resins. The BFRC specimens were prepared by hand lay-up method using epoxy and vinyl-ester resins. Bamboo fiber volume fractions, 30%, 35%, 40%, 45% and 50% was experimentally investigated by conducting tensile and flexural test, respectively. Results showed that the tensile and flexural strength of bamboo fiber reinforced epoxy composite (BFREC) was 63.2% greater than the bamboo fiber reinforced vinyl-ester composite (BFRVC). It was found that 45% of bamboo fiber volume fraction on BFREC exhibited the highest tensile strength compared to other BFRECs. Meanwhile, 40% bamboo fiber volume fraction of BFRVC showed the highest tensile strength between bamboo fiber volume fractions for BFRC using vinyl-ester resin. Studies showed that epoxy-based BFRC exhibited excellent results compared to the vinyl-ester-based composite. Further studies are required on using BFRC epoxy-based composite in various structural applications and strengthening purposes.


2011 ◽  
Vol 332-334 ◽  
pp. 735-738 ◽  
Author(s):  
Li Yan Liu ◽  
Yong Liang Han ◽  
Fei Zhang

This paper is aiming to research the impact behavior of flax fiber reinforced PP laminates considering the end use of the products. Flax yarn and Polypropylene (PP) filaments were twisted together with three fiber volume fraction 0.45, 0.50 and 0.60 to form the commingled yarns which were woven into fabrics as prepreg with plain and twill structures respectively. The prepregs of different layers were pressed into flax reinforced PP composites in the process of hot-pressing. The laminates with different fiber volume fraction, layer, and woven structure were tested and analyzed respectively aiming at the impact resistibility in succession. SEM micrograph of the impact fracutured surface was observed and analyzed as well. The results reveal that the impact properties of laminates with twill structures are prior to those of laminates with plain structures when other technical parameters are the same. The ability of impact resistibility of flax reinforced PP laminates improves with the increase of the fibre volume fraction, layer amount and impact velocity respectively in this research.


2015 ◽  
Vol 786 ◽  
pp. 421-425
Author(s):  
R. Arravind ◽  
M. Saravanan ◽  
K. Balasubramanian

This paper discusses about the impact of fiber volume fraction on the bending behavior of a laminated composite beam. A two layered composite beam with upper layer made of glass fiber epoxy resin and reinforced with Kevlar at the bottom side of the beam is modeled and structural analysis is carried out. The analysis shows that the tensile strength increases with increase in fiber volume fraction. The compression strength decreases with increase in fiber volume fraction in the upper fiber where as increases in the bottom fiber and the obtained results are correlating with the experimental and analytical studies.


2021 ◽  
Vol 6 (1) ◽  
pp. 30-37
Author(s):  
Sri Hastuti ◽  
Herru Santosa Budiono ◽  
Diki Ilham Ivadiyanto ◽  
Muhammad Nurdin Nahar

Inovasi baru serat dari sabut kelapa dimanfaatkan untuk meningkatkan nilai ekonomis dari serat sabut kelapa, oleh karena itu dirancanglah pendayagunaan serat dari sabut kelapa untuk penguat komposit dengan material serat alam yang biodegradable. Hal ini untuk mendukung penggunaan komposit yang ramah terhadap lingkungan dan mengurangi penggunaan material komposit serat sintetis yang polutan. Tujuan penelitian adalah menganalisis sifat mekanik pada komposit serat alam bermaterial serat dari sabut kelapa yang ramah lingkungan. Metode penelitian pembuatan komposit berpenguat serat dari sabut kelapa dilakukan treatment NaOH 15% selama 5 jam dan fraksi volume serat 10 %, 15 %, dan 20 %. Komposit  serat dari sabut kelapa dengan matriks UPRs 157 BQTN dengan hardener MEXPO. Pengujian mekanik dilakukan uji bending menggunakan standar ASTM D790 dan uji impak  menggunakan standar ASTM D5941.  Pengujian impak komposit serat alam menunjukkan ketangguhan impak komposit pada fraksi volume serat 20% dengan nilai 0.017588J/mm2. Hasil pengujian menunjukkan peningkatan fraksi volume serta berpengaruh terhadap peningkatan kekuatan bending komposit serat dari sabut kelapa  dengan kekuatan optimum bending pada fraksi volume serat 10% dengan nilai 44,33N/mm2. Hal ini menunjukkan peningkatan fraksi volume serat dengan perendaman NaOH 15% akan meningkatkan sifat mekanik bending dan impak komposit. Perendaman NaOH memberikan pengaruh daya serap sabut kelapa terhadap matrik Unsaturated Polyester yang dapat meningkatkan daya rekat antara penguat serat dengan matrik sehingga meningkatkan sifat mekanik bending dan impak komposit. ABSTRACT The innovation of coco fiber is used to increase the economic value of coconut coir, therefore the utilization of coconut fiber for reinforcing composites with biodegradable natural fiber material is designed. This is to support the use of composites that are friendly to the environment and reduce the use of pollutant synthetic fiber composite materials. The research objective was to analyze the mechanical properties of natural fiber composites with environmentally friendly coconut fiber as material. The research method of making fiber-reinforced composites from coconut coir was carried out by 15% NaOH treatment for 5 hours and a fiber volume fraction of 10%, 15%, and 20%. Composite fiber from coconut coir with UPRs 157 BQTN matrix with MEXPO hardener. Mechanical testing is carried out using the ASTM D790 standard and the impact test using the ASTM D5941 standard. The impact test of natural fiber composites showed the impact toughness of the composite at a fiber volume fraction of 20% with a value of 0.017588 J/ mm2. The test results showed an increase in volume fraction and an effect on the increase in the bending strength of coconut fiber composites with the optimum bending strength at a fiber volume fraction of 10% with a value of 44.33N /mm2. This shows that the increase in fiber volume fraction by immersion in 15% NaOH will increase the bending mechanical properties and the impact of the composite. Soaking NaOH has an effect on the absorption power of coconut coir on the Unsaturated Polyester matrix which can increase the adhesion between the fiber reinforcement and the matrix thereby increasing the bending mechanical properties and impact of the composite.


2020 ◽  
Vol 857 ◽  
pp. 15-21
Author(s):  
Nesreen B. Najib ◽  
Shatha D. Mohammed ◽  
Wasan Z. Majeed ◽  
Nada Mahdi Fawzi A. Jalawi

Reactive Powder Concrete (RPC) could be considered as the furthermost significant modern high compressive strength concrete. In this study, an experimental investigation on the impact of micro steel fiber volume fraction ratio and gamma ray irradiation duration influence upon the compressive strength of RPC is presented. Three volume fraction ratios (0.0, 1.0 and 1.5) % was implemented. For each percentage of the adopted fiber ratios, six different irradiation duration was considered; these are (1, 2, 3, 4, 5 and 6) days. Gamma source (Cs-137) of energy (0.662) MeV and activity (6) mci was used. In a case of zero volume fraction ratio, the experimental results showed that gamma ray had a significant influence on the reducing of the compressive strength varies between (1.2-8.6)% for a period of (1-6) days, respectively. Although there was a decrease in the compressive strength for a state of non-zero volume fraction ratio (1 and 1.5) % varies between (1.0-3.1 and 0.4-1.6) %, respectively, the attained results indicated that gamma ray had no significant effect to reduce the compressive strength of the RPC that’s included micro steel fibers as a volume fraction.


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