Surface integrity and wear evolution of high strength aluminum alloy after high-speed oblique cutting

2021 ◽  
pp. 135065012110406
Author(s):  
Xiao Yu ◽  
Youqiang Wang ◽  
Ping Zhang ◽  
Yanchun Zhai ◽  
Liying Li
Keyword(s):  
Aluminum Alloy ◽  
Abrasive Wear ◽  
Surface Integrity ◽  
High Speed ◽  
Friction Pair ◽  
High Strength ◽  
Movement Direction ◽  
Residual Tensile Stress ◽  
High Strength Aluminum Alloy ◽  
Friction Testing

In this paper, we present an experimental study on the surface frictional wear mechanism of the high-strength aluminum alloy after high-speed milling. We use a surface profilometer and an X-ray stress tester to characterize the milled surface integrity of the material, and UMT-3 friction testing machine to obtain its surface roughness, oxygen content, hardness, and wear morphology during different wear stages. The results show that milling-induced residual tensile stress makes the cut surface more prone to fatigue cracking and consequently abrasive wear in the initial wear stage. The larger the angle between the friction pair movement direction, the greater the chance of adhesive wear and abrasive wear. A complete friction stage pattern can be obtained at a high load (15 N) and a low sliding speed (0.6 mm/s). The friction pair enters a stable wear stage after 20 sliding cycles. Work hardening constitutes the main driver of stable wear.

Experimental Investigation of Surface Integrity in Turning of 58SiMn High-Strength Steel

2014 ◽  
Vol 543-547 ◽  
pp. 3759-3763
Author(s):  
Lin Lin Wang ◽  
Li Jiao ◽  
Zhi Wen Luo ◽  
Liang Jun Wei
Keyword(s):  
Surface Integrity ◽  
Feed Rate ◽  
High Speed ◽  
Cutting Speed ◽  
High Strength ◽  
Cutting Parameters ◽  
Cutting Fluid ◽  
Dominant Factor ◽  
Residual Tensile Stress ◽  
The Impact

In order to investigate the impact of cutting parameters on surface integrity when high-speed turning 58SiMn without cutting fluid, three-factor three-level orthogonal experiments and single factor experiments based on cutting speed and feed rate are employed, and an empirical model is established. The results of analysis of variance (ANOVA) revealed that feed rate is the dominant factor affecting the surface roughness. With the increase of cutting speed and feed rate, residual tensile stress on the surface becomes larger. Along the depth, micro hardness first decreases and then increases.

IMPALCO 770

Alloy Digest ◽  
1962 ◽  
Vol 11 (11) ◽  
Keyword(s):  
Fracture Toughness ◽  
Corrosion Resistance ◽  
Shear Strength ◽  
Aluminum Alloy ◽  
Physical Properties ◽  
Tensile Properties ◽  
High Strength ◽  
Heat Treating ◽  
High Strength Aluminum Alloy ◽  
Structural Parts

Abstract IMPALCO 770 is a heat treatable, high strength aluminum alloy available in bar form for machining applications. It is recommended for highly stressed structural parts. This datasheet provides information on composition, physical properties, hardness, elasticity, tensile properties, and shear strength as well as fracture toughness and fatigue. It also includes information on corrosion resistance as well as forming, heat treating, machining, and joining. Filing Code: Al-120. Producer or source: Imperial Aluminium Company Ltd.

REYNOLDS R-301

Alloy Digest ◽  
1954 ◽  
Vol 3 (5) ◽  
Keyword(s):  
Composite Material ◽  
Corrosion Resistance ◽  
Aluminum Alloy ◽  
Physical Properties ◽  
Tensile Properties ◽  
High Strength ◽  
Heat Treating ◽  
Corrosion Resistant ◽  
Bearing Strength ◽  
High Strength Aluminum Alloy

Abstract Reynolds R301 is a composite material, constituted of a core of high strength aluminum alloy, clad with a corrosion-resistant aluminum alloy. This datasheet provides information on composition, physical properties, elasticity, tensile properties, and compressive, shear, and bearing strength as well as fatigue. It also includes information on corrosion resistance as well as forming, heat treating, and joining. Filing Code: Al-16. Producer or source: Reynolds Metals Company.

Micromechanisms of multistage fatigue crack growth in a high-strength aluminum alloy

2007 ◽  
Vol 55 (6) ◽  
pp. 1975-1984 ◽  
Author(s):  
Y. Xue ◽  
H. El Kadiri ◽  
M.F. Horstemeyer ◽  
J.B. Jordon ◽  
H. Weiland
Keyword(s):  
Aluminum Alloy ◽  
Fatigue Crack ◽  
Fatigue Crack Growth ◽  
Crack Growth ◽  
High Strength ◽  
High Strength Aluminum Alloy

The Applications of Vibratory Stress Relief in High-Strength Aluminum Alloy Thick Plate

2012 ◽  
Vol 430-432 ◽  
pp. 881-885
Author(s):  
Cai Jun Gan ◽  
Kai Liao
Keyword(s):  
Aluminum Alloy ◽  
Residual Stresses ◽  
Dimensional Stability ◽  
Strain Energy ◽  
Thick Plate ◽  
High Strength ◽  
Stress Relief ◽  
High Strength Aluminum Alloy ◽  
Mechanical Stretching ◽  
Stretching Process

The level and distribution of residual stresses have great impact on dimensional stability, while Vibratory Stress Relief (VSR) is an effective technology to relax or homogenize residual stresses. Experimental study on residual stresses distribution, residual strain energy and machining deformation of 7075 high-strength aluminum alloy thick plate under different aging process status shows that VSR can effectively decrease the amplitude and strain energy density, and enhance stability of dislocation structures and phase states in metal microscopic volume, then internal residual stresses are homogenized to enhance components’ anti-deformation capacity. In addition, the capability in maintaining dimensional stability from VSR is better than that from traditional mechanical stretching process

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