Emission reduction through internal and low-pressure loop exhaust gas recirculation configuration with negative valve overlap and late intake valve closing strategy in a compression ignition engine

2017 ◽  
Vol 18 (10) ◽  
pp. 973-990 ◽  
Author(s):  
Jaeheun Kim ◽  
Choongsik Bae

An investigation was carried out to examine the feasibility of replacing the conventional high-pressure loop/low-pressure loop exhaust gas recirculation with a combination of internal and low-pressure loop exhaust gas recirculation. The main objective of this alternative exhaust gas recirculation path configuration is to extend the limits of the late intake valve closing strategy, without the concern of backpressure caused by the high-pressure loop exhaust gas recirculation. The late intake valve closing strategy improved the conventional trade-off relation between nitrogen oxides and smoke emissions. The gross indicated mean effective pressure was maintained at a similar level, as long as the intake boosting pressure kept changing with respect to the intake valve closing timing. Applying the high-pressure loop exhaust gas recirculation in the boosted conditions yielded concern of the exhaust backpressure increase. The presence of high-pressure loop exhaust gas recirculation limited further intake valve closing retardation when the negative effect of increased pumping work cancelled out the positive effect of improving the emissions’ trade-off. Replacing high-pressure loop exhaust gas recirculation with internal exhaust gas recirculation reduced the burden of such exhaust backpressure and the pumping loss. However, a simple feasibility analysis indicated that a high-efficiency turbocharger was required to make the pumping work close to zero. The internal exhaust gas recirculation strategy was able to control the nitrogen oxides emissions at a low level with much lower O2 concentration, even though the initial in-cylinder temperature was high due to hot residual gas. Retardation of intake valve closing timing and intake boosting contributed to increasing the charge density; therefore, the smoke emission reduced due to the higher air–fuel ratio value exceeding 25. The combination of internal and low pressure loop loop exhaust gas recirculation with late intake valve closing strategy exhibited an improvement on the trade-off relation between nitrogen oxides and smoke emissions, while maintaining the gross indicated mean effective pressure at a comparable level with that of the high-pressure loop exhaust gas recirculation configuration.

2018 ◽  
Vol 10 (11) ◽  
pp. 168781401880960 ◽  
Author(s):  
Xianqing Shen ◽  
Kai Shen ◽  
Zhendong Zhang

The effects of high-pressure and low-pressure exhaust gas recirculation on engine and turbocharger performance were investigated in a turbocharged gasoline direct injection engine. Some performances, such as engine combustion, fuel consumption, intake and exhaust, and turbocharger operating conditions, were compared at wide open throttle and partial load with the high-pressure and low-pressure exhaust gas recirculation systems. The reasons for these changes are analyzed. The results showed EGR system of gasoline engine could optimize the cylinder combustion, reduce pumping mean effective pressure and lower fuel consumption. Low-pressure exhaust gas recirculation system has higher thermal efficiency than high-pressure exhaust gas recirculation, especially on partial load condition. The main reasons are as follows: more exhaust energy is used by the turbocharger with low-pressure exhaust gas recirculation system, and the lower exhaust gas temperature of engine would optimize the combustion in cylinder.


2021 ◽  
pp. 146808742110139
Author(s):  
José Galindo ◽  
Vicente Dolz ◽  
Javier Monsalve-Serrano ◽  
Miguel Angel Bernal ◽  
Laurent Odillard

Internal combustion engines working at cold conditions lead to the production of excessive pollutant emissions levels. The use of the exhaust gas recirculation could be necessary to reduce the nitrogen oxides emissions, even at these conditions. This paper evaluates the impact of using the high-pressure exhaust gas recirculation strategy while the diesel particulate filter is under active regeneration mode on a Euro 6 turbocharged diesel engine running at low ambient temperature (−7°C). This strategy is evaluated under 40 h of operation, 20 of them using the two systems in combination. The results show that the activation of the high-pressure exhaust gas recirculation during the particulate filter regeneration process leads to a 50% nitrogen oxides emissions reduction with respect to a reference case without exhaust gas recirculation. Moreover, the modification of some engine parameters compared to the base calibration, as the exhaust gas recirculation rate, the main fuel injection timing and the post injection quantity, allows to optimize this strategy by reducing the carbon monoxide emissions up to 60%. Regarding the hydrocarbons emissions and fuel consumption, a small advantage could be observed using this strategy. However, the activation of the high-pressure exhaust gas recirculation at low temperatures can produce fouling deposits and condensation on the engine components (valve, cooler, intake manifold, etc.) and can contribute to reach saturation conditions on the particulate filter. For these reasons, the regeneration efficiency is followed during the experiments through the filter status, concluding that the use of low high-pressure exhaust gas recirculation rates in combination with the regeneration mode also allows to clean the soot particles of the particulate filter. These soot depositions are visualized and presented at the end of this work with a brief analysis of the soot characteristics and a quantitative estimation of the total soot volume produced during the experimental campaign.


2019 ◽  
Vol 21 (4) ◽  
pp. 578-591 ◽  
Author(s):  
Wei Guan ◽  
Vinícius B Pedrozo ◽  
Hua Zhao ◽  
Zhibo Ban ◽  
Tiejian Lin

High nitrogen oxide levels of the conventional diesel engine combustion often requires the introduction of exhaust gas recirculation at high engine loads. This can adversely affect the smoke emissions and fuel conversion efficiency associated with a reduction of the in-cylinder air-fuel ratio (lambda). In addition, low exhaust gas temperatures at low engine loads reduce the effectiveness of aftertreatment systems necessary to meet stringent emissions regulations. These are some of the main issues encountered by current heady-duty diesel engines. In this work, variable valve actuation–based advanced combustion control strategies have been researched as means of improving upon the engine exhaust temperature, emissions, and efficiency. Experimental analysis was carried out on a single-cylinder heady-duty diesel engine equipped with a high-pressure common-rail fuel injection system, a high-pressure loop cooled exhaust gas recirculation, and a variable valve actuation system. The variable valve actuation system enables a late intake valve closing and a second intake valve opening during the exhaust stroke. The results showed that Miller cycle was an effective technology for exhaust temperature management of low engine load operations, increasing the exhaust gas temperature by 40 °C and 75 °C when running engine at 2.2 and 6 bar net indicated mean effective pressure, respectively. However, Miller cycle adversely effected carbon monoxide and unburned hydrocarbon emissions at a light load of 2.2 bar indicated mean effective pressure. This could be overcome when combining Miller cycle with a second intake valve opening strategy due to the formation of a relatively hotter in-cylinder charge induced by the presence of internal exhaust gas recirculation. This strategy also led to a significant reduction in soot emissions by 82% when compared with the baseline engine operation. Alternatively, the use of external exhaust gas recirculation and post injection on a Miller cycle operation decreased high nitrogen oxide emissions by 67% at a part load of 6 bar indicated mean effective pressure. This contributed to a reduction of 2.2% in the total fluid consumption, which takes into account the urea consumption in aftertreatment system. At a high engine load of 17 bar indicated mean effective pressure, a highly boosted Miller cycle strategy with exhaust gas recirculation increased the fuel conversion efficiency by 1.5% while reducing the total fluid consumption by 5.4%. The overall results demonstrated that advanced variable valve actuation–based combustion control strategies can control the exhaust gas temperature and engine-out emissions at low engine loads as well as improve upon the fuel conversion efficiency and total fluid consumption at high engine loads, potentially reducing the engine operational costs.


2017 ◽  
Vol 20 (2) ◽  
pp. 194-202 ◽  
Author(s):  
Kalen R Vos ◽  
Gregory M Shaver ◽  
Xueting Lu ◽  
Cody M Allen ◽  
James McCarthy ◽  
...  

Valve train flexibility enables optimization of the cylinder-manifold gas exchange process across an engine’s torque/speed operating space. This study focuses on the diesel engine fuel economy improvements possible through delayed intake valve closure timing as a means to improve volumetric efficiency at elevated engine speeds via dynamic charging. It is experimentally and analytically demonstrated that intake valve modulation can be employed at high-speed (2200 r/min) and medium-to-high load conditions (12.7 and 7.6 bar brake mean effective pressure) to increase volumetric efficiency. The resulting increase in inducted charge enables higher exhaust gas recirculation fractions without penalizing the air-to-fuel ratio. Higher exhaust gas recirculation fractions allow efficiency improving injection advances without sacrificing NOx. Fuel savings of 1.2% and 1.9% are experimentally demonstrated at 2200 r/min for 12.7 and 7.6 bar brake mean effective pressure operating conditions via this combined strategy of delayed intake valve closure, higher exhaust gas recirculation fractions, and earlier injections.


2018 ◽  
Vol 20 (1) ◽  
pp. 155-163 ◽  
Author(s):  
Magín Lapuerta ◽  
Ángel Ramos ◽  
David Fernández-Rodríguez ◽  
Inmaculada González-García

Exhaust gas recirculation can be achieved by means of two different routes: the high-pressure route (high-pressure exhaust gas recirculation), where exhaust gas is conducted from upstream of the turbine to downstream of the compressor, and the low-pressure one (low-pressure exhaust gas recirculation), where exhaust gas is recirculated from downstream of the turbine and of the aftertreatment system to upstream of the compressor. In this study, the effectiveness of both exhaust gas recirculation systems on the improvement of the NOx-particulate matter emission trade-off has been compared on a Euro 6 turbocharged diesel engine equipped with a diesel oxidation catalyst, a lean-NOx trap, and a diesel particulate filter. Emissions were measured both upstream and downstream of the aftertreatment system, at different combinations of engine speed and torque (corresponding to different vehicle speeds), at transient and steady conditions, and at different coolant temperatures as switch points to change from high-pressure exhaust gas recirculation to low-pressure exhaust gas recirculation. It was shown that low-pressure exhaust gas recirculation was more efficient than high-pressure exhaust gas recirculation to reduce NOx emissions, mainly due to the higher recirculation potential and the lower temperature of the recirculated gas. However, such a differential benefit decreased as the coolant temperature decreased, which suggests the use of high-pressure exhaust gas recirculation during the engine warm-up. It was also shown that the lean-NOx trap storage efficiency decreased more rapidly at high engine load than at medium load and that such reduction in efficiency was much faster when high-pressure exhaust gas recirculation was used than when low-pressure exhaust gas recirculation was used.


2020 ◽  
Vol 19 (4) ◽  
pp. 305-310
Author(s):  
G. M. Kuharonak ◽  
D. V. Kapskiy ◽  
V. I. Berezun

The purpose of this work is to consider the requirements for emissions of harmful substances of diesel engines by selecting design and adjustment parameters that determine the organization of the workflow, and the exhaust gas cleaning system, taking into account the reduction of fuel consumption. Design elements and geometric characteristics of structures for a turbocharged diesel engine of Д-245 series produced by JSC HMC Minsk Motor Plant (4ЧН11/12.5) with a capacity of 90 kW equipped with an electronically controlled battery fuel injection have been developed: exhaust gas recirculation along the high pressure circuit, shape and dimensions of the combustion chamber, the number and angular arrangement of the nozzle openings in a nozzle atomizer, and inlet channels of the cylinder head. Methods for organizing a workflow are proposed that take into account the shape of the indicator diagrams and affect the emissions of nitrogen oxides and dispersed particles differently. Their implementation allows us to determine the boundary ranges of changes in the control parameters of the fuel supply and exhaust gas recirculation systems when determining the area of minimizing the specific effective fuel consumption and the range of studies for the environmental performance of a diesel engine. The paper presents results of the study on the ways to meet  the requirements for emissions of harmful substances, obtained by considering options for the organization of working processes, taking into account the reduction in specific effective fuel consumption, changes in the average temperature of the exhaust gases and diesel equipment. To evaluate these methods, the following indicators have been identified: changes in specific fuel consumption and average temperature of the toxicity cycle relative to the base cycle, the necessary degree of conversion of the purification system for dispersed particles and NOx. Recommendations are given on choosing a diesel engine to meet Stage 4 emission standards for nitrogen oxides and dispersed particles.


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