scholarly journals Analysis of scavenge port designs and exhaust valve profiles on the in-cylinder flow and scavenging performance in a two-stroke boosted uniflow scavenged direct injection gasoline engine

2017 ◽  
Vol 19 (5) ◽  
pp. 509-527 ◽  
Author(s):  
Xinyan Wang ◽  
Jun Ma ◽  
Hua Zhao

In this study, effects of intake scavenge port designs and exhaust valve opening profiles were studied on the scavenging process in a newly proposed two-stroke boosted uniflow scavenged direct injection gasoline engine by detailed three-dimensional engine simulations. As the most important geometric parameters, the axis inclination angle and swirl orientation angle of scavenge ports, as shown in Figure 1, were investigated and optimized for best scavenging performances at first. With the optimal axis inclination angle of 90° and swirl orientation angle of 20°, various combinations of scavenge port opening timing, exhaust valve opening duration and exhaust valve opening timing were then analysed. Four distinct scavenging periods, that is, early backflow period, backflow scavenging period, main scavenging period and post backflow period, were identified and their impacts on the in-cylinder flow motions and scavenging performances were investigated. The results show that the optimal scavenging performance can be achieved with a higher delivery ratio, charging efficiency and scavenging efficiency when the post backflow is just avoided by tuning the difference between the closing timings of scavenge ports and exhaust valves (Δ close) and the overlap between the opening profiles of scavenge ports and exhaust valves (Δ overlap) for a specific exhaust valve opening duration. A longer exhaust valve opening duration can be used to further improve the scavenging performances. In addition, the difference between the opening timings of scavenge ports and exhaust valves (Δ open) can be increased to improve scavenging efficiency. The Δ close also shows strong positive correlation with in-cylinder swirl ratio and negative correlation with tumble ratio. The results presented in this study provide the fundamental knowledge of the scavenging process in the uniflow scavenged two-stroke engine and assist the design of scavenge ports and valve strategies to optimize in-cylinder flow motion and scavenge performances in the two-stroke boosted uniflow scavenged direct injection gasoline engine with a variable valve actuation system for exhaust valves.

Author(s):  
Xinyan Wang ◽  
Jun Ma ◽  
Hua Zhao

In this study, a two-stroke boosted uniflow scavenged direct injection gasoline (BUSDIG) engine was proposed and researched to achieve aggressive engine downsizing and downspeeding. Compared to loop or cross scavenged two-stroke engines, the BUSDIG engine can achieve excellent scavenging performance and be operated with higher boost pressure as well as the absence of air and fuel short-circuiting. As a fundamental engine geometric parameter, the bore/stroke (B/S) ratio would directly affect the scavenging process in the uniflow scavenged two-stroke engine. Three-dimensional computational fluid dynamics simulations were used to investigate the scavenging process in the BUSDIG engine with different B/S ratios. Four B/S ratios of 0.66, 0.8, 1, and 1.3 were analyzed. The results indicate that a bigger B/S ratio leads to deteriorated swirl flow motion but better delivery ratio, scavenging efficiency, and charging efficiency. In order to fulfil the potential of the BUSDIG engine with different B/S ratios, two key scavenge port angles, i.e. axis inclination angle (AIA) and swirl orientation angle (SOA), were varied from the baseline design (AIA = 90°, SOA = 20°) to study their effects on the scavenging process for each B/S ratio design. Overall, a larger AIA leads to lower swirl ratio (SR) but achieves better scavenge performance, which is crucial for a large B/S ratio design. A small SOA design leads to noticeably lower SR but superior scavenging performances for a small B/S ratio design. An intermediate SOA, e.g. 10 and 20°, is preferred to improve the scavenging for a large B/S ratio design.


2017 ◽  
Vol 19 (9) ◽  
pp. 927-940 ◽  
Author(s):  
Xinyan Wang ◽  
Jun Ma ◽  
Hua Zhao

The two-stroke engine has the great potential for aggressive engine downsizing and downspeeding because of its double firing frequency. For a given torque, it is characterized with a lower mean effective pressure and lower peak in-cylinder pressure than a four-stroke counterpart. In order to explore the potential of two-stroke cycle while avoiding the drawbacks of conventional ported two-stroke engines, a novel two-stroke boosted uniflow scavenged direct injection gasoline engine was proposed and designed. In order to achieve the stable lean-burn combustion in the boosted uniflow scavenged direct injection gasoline engine, the mixture preparation, especially the fuel stratification around the spark plug, should be accurately controlled. As the angled intake scavenge ports produce strong swirl flow motion and complex transfer between the swirl and tumble flows in the two-stroke boosted uniflow scavenged direct injection gasoline engine, the interaction between the in-cylinder flow motions and the direct injection and its impact on the charge preparation in the boosted uniflow scavenged direct injection gasoline engine are investigated in this study by three-dimensional computational fluid dynamics simulations. Both the single injection and split injections are applied and their impact on the mixture formation process is investigated. The start of injection timing and split injection ratio are adjusted accordingly to optimize the charge preparation for each injection strategy. The results show that the strong interaction between the fuel injection and in-cylinder flow motions dominates the mixture preparation in the boosted uniflow scavenged direct injection gasoline engine. Compared to the single injection, the split injection shows less impact on the large-scale flow motions. Good fuel stratification around the spark plug was obtained by the late start of injection timings at 300 °CA/320 °CA with an equal amount in each injection. However, when a higher tumble flow motion is produced by the eight scavenge ports’ design, a better fuel charge stratification can be achieved with the later single injection at start of injection of 320 °CA.


Author(s):  
Y Li ◽  
H Zhao ◽  
N Brouzos ◽  
B Leach

Controlled auto-ignition (CAI) combustion in gasoline engines has great potential for reducing both NO x emissions and fuel consumption, but its application is still hindered by the lack of direct control of combustion phasing and by the limited CAI operation range. In this paper, the effect of injection timing and split injection on CAI combustion is presented in a single-cylinder direct-injection gasoline engine with an air-assisted injector. The CAI combustion was achieved by trapping some of the burned gases within the cylinder by using low-lift short-duration camshafts and early closure of the exhaust valves. During the experiments, the engine speed was varied from 1200 to 2400 r/min and the air-fuel ratio was altered from stoichiometric to the misfire limit. Both single and split injections were investigated at different injection timings and fuel quantities. The experimental results show that injection timing has an important effect on CAI combustion for single and split injections. Early injection produces faster and more stable combustion, less hydrocarbon and CO emissions, but very rapid heat release rates and higher NO x emissions. The CAI operation range could be extended significantly by early injection. Split injection gives even further extension of the CAI range in both stoichiometric and lean mixture operations. These results indicate that optimizing the injection timing and using split injection is an effective way to control and extend CAI operation in a direct-injection gasoline engine.


2000 ◽  
Vol 1 (2) ◽  
pp. 147-161 ◽  
Author(s):  
J Reissing ◽  
H Peters ◽  
J. M. Kech ◽  
U Spicher

Gasoline direct injection (GDI) spark ignition engine technology is advancing at a rapid rate. The development and optimization of GDI engines requires new experimental methods and numerical models to analyse the in-cylinder processes. Therefore the objective of this paper is to present numerical and experimental methods to analyse the combustion process in GDI engines. The numerical investigation of a four-stroke three-valve GDI engine was performed with the code KIVA-3V [1]. For the calculation of the turbulent combustion a model for partially premixed combustion, developed and implemented by Kech [4], was used. The results of the numerical investigation are compared to experimental results, obtained using an optical fibre technique in combination with spectroscopic temperature measurements under different engine conditions. This comparison shows good agreement in temporal progression of pressure. Both the numerical simulation and the experimental investigation predicted comparable combustion phenomena.


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