scholarly journals ProjecTables: Augmented CNC tools for sustainable creative practices

2018 ◽  
Vol 16 (3) ◽  
pp. 227-242
Author(s):  
Troels A Rasmussen ◽  
Timothy Merritt

Computer numerical control (CNC) cutting machines have become essential tools for designers and architects enabling rapid prototyping, model building, and production of high-quality components. Designers often cut from new materials, discarding the irregularly shaped remains. We introduce ProjecTables, a visual augmented reality system for interactive packing of model parts onto sheet materials. ProjecTables enables designers to (re)use scrap materials for computer numerical control cutting that would have been previously thrown away, at the same time supporting esthetic choices related to wood grain, avoiding surface blemishes, and other relevant material properties. We conducted evaluations of ProjecTables with design students from Aarhus School of Architecture, demonstrating that participants could quickly and easily place and orient model parts reducing material waste. Contextual interviews and ideation sessions led to a deeper understanding of current work practices and sustainability issues with computer numerical control cutting machines and identified useful features for interactive packing to reduce waste while supporting esthetic concerns for exhibition quality design projects.

Impact ◽  
2020 ◽  
Vol 2020 (2) ◽  
pp. 52-53
Author(s):  
Lucy Sharp

Materials technology is a constantly evolving discipline, with new materials leading to novel applications. For example, new material properties arise from combining different materials into composites. Researching materials can help solve societal challenges, with the creation of innovative materials resulting in breakthroughs in overcoming hurdles facing humankind, including energy challenges and medical problems. Innovative materials breathe new life into industries and spur on scientific and technological discovery.


1977 ◽  
Vol 10 (16) ◽  
pp. 655-662
Author(s):  
A. Schuler ◽  
W. Oberreiter ◽  
H. Hoffmann

2011 ◽  
Vol 105-107 ◽  
pp. 2217-2220
Author(s):  
Mu Lan Wang ◽  
Jian Min Zuo ◽  
Kun Liu ◽  
Xing Hua Zhu

In order to meet the development demands for high-speed and high-precision of Computer Numerical Control (CNC) machine tools, the equipped CNC systems begin to employ the technical route of software hardening. Making full use of the advanced performance of Large Scale Integrated Circuits (LSIC), this paper puts forward using Field Programmable Gates Array (FPGA) for the functional modules of CNC system, which is called Intelligent Software Hardening Chip (ISHC). The CNC system architecture with high performance is constructed based on the open system thought and ISHCs. The corresponding programs can be designed with Very high speed integrate circuit Hardware Description Language (VHDL) and downloaded into the FPGA. These hardening modules, including the arithmetic module, contour interpolation module, position control module and so on, demonstrate that the proposed schemes are reasonable and feasibility.


2011 ◽  
Vol 264-265 ◽  
pp. 777-782 ◽  
Author(s):  
M.A. Maleque ◽  
M.S. Hossain ◽  
S. Dyuti

successful design of folding bicycle should take into account the function, material properties, and fabrication process. There are some other factors that should be considered in anticipating the behavior of materials for folding bicycle. In order to understand the relationship between material properties and design of a folding bicycle and also for the future direction in new materials with new design, a comprehensive study on the design under different conditions are essential. Therefore, a systematic study on the relationship between material properties and design for folding bicycle has been performed. The advantages and disadvantages matrix between conventional bicycle and folding bicycle is presented for better understanding of the materials properties and design. It was found that the materials properties of the folding bicycle frame such as fatigue and tensile strength are the important properties for the better performance of the frame. The relationship between materials properties and design is not straight forward because the behavior of the material in the finished product could be different from that of the raw material. The swing hinge technique could be a better technique in the design for the folding bicycle frame.


Author(s):  
De-Ning Song ◽  
Jian-Wei Ma ◽  
Zhen-Yuan Jia ◽  
Feng-Ze Qin ◽  
Xiao-Xuan Zhao

The tracking and contouring errors are inevitable in real computer numerical control contour following because of the reasons such as servo delay and dynamics mismatch. In order to improve the motion accuracy, this paper proposes a synergistic real-time compensation method of tracking and contouring errors for precise parametric curve following of the computer numerical control systems. The tracking error for each individual axis is first compensated, by using the feed-drive models with the consideration of model uncertainties, to enhance the tracking performances of all axes. Further, the contouring error is estimated and compensated to improve the contour accuracy directly, where a high-precision contouring-error estimation algorithm, based on spatial circular approximation of the desired contour neighboring the actual motion position, is presented. Considering that the system structure is coupled after compensation, the stability of the coupled system is analyzed for design of the synergistic compensator. Innovative contributions of this study are that not only the contouring-error can be estimated with a high precision in real time, but also the tracking and contouring performances can be simultaneously improved although there exist modeling errors and disturbances. Simulation and experimental tests demonstrate the effectiveness and advantages of the proposed method.


2017 ◽  
Vol 9 (7) ◽  
pp. 168781401771038 ◽  
Author(s):  
Isad Saric ◽  
Adil Muminovic ◽  
Mirsad Colic ◽  
Senad Rahimic

This article presents architecture of integrated intelligent computer-aided design system for designing mechanical power-transmitting mechanisms (IICADkmps). The system has been developed in C# program environment with the aim of automatising the design process. This article presents a modern, automated approach to design. Developed kmps modules for calculation of geometrical and design characteristics of mechanical power-transmitting mechanisms are described. Three-dimensional geometrical parameter modelling of mechanical power-transmitting mechanisms was performed in the computer-aided design/computer-aided manufacturing/computer-aided engineering system CATIA V5. The connection between kmps calculation modules and CATIA V5 modelling system was established through initial three-dimensional models – templates. The outputs from the developed IICADkmps system generated final three-dimensional virtual models of mechanical power-transmitting mechanisms. Testing of the developed IICADkmps system was performed on friction, belt, cogged (spur and bevel gears) and chain transmitting mechanisms. Also, connection of the developed IICADkmps system with a device for rapid prototyping and computer numerical control machines was made for the purpose of additional testing and verification of practical use. Physical prototypes of designed characteristic elements of mechanical power-transmitting mechanisms were manufactured. The selected test three-dimensional virtual prototypes, obtained as an output from the developed IICADkmps system, were manufactured on the device for rapid prototyping (three-dimensional colour printer Spectrum Z510) and computer numerical control machines. Finally, at the end of the article, conclusions and suggested possible directions of further research, based on theoretical and practical research results, are presented.


2018 ◽  
Vol 1 (1) ◽  
Author(s):  
Mohamed Abd-Alrazzaq ◽  
Mahmoud Hamed Ahmed ◽  
Mohammad Abdelwahed Younes

Author(s):  
Yan Ran ◽  
Teng Zhang ◽  
Zongyi Mu ◽  
Genbao Zhang ◽  
Hongwei Wang ◽  
...  

Since computer numerical control machine tool is composed of multiple meta-action units to achieve one specific function, including the meta-action units' own quality, it still needs to control the coupling relationships among different meta-action units' quality characteristics to guarantee the whole machine's quality. In this article, a method of quality characteristic decoupling planning based on meta-action unit for computer numerical control machine tool was proposed. Firstly, the coupling constraint models based on meta-action unit were established. Secondly, the comprehensive coupling strengths of meta-action units were calculated and introduced into the design structure matrices. Thirdly, multidisciplinary design optimization method was adopted to obtain the optimized control sequence of different meta-action units' quality characteristics. What is more, automatic pallet changer rotary motion of computer numerical control machine tool was taken as an example to illustrate the rightness and effectiveness of this method.


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