Influence of bandsawing processing parameters on the preparation of cortical bone flake

2021 ◽  
Vol 13 (12) ◽  
pp. 168781402110670
Author(s):  
Jing Ni ◽  
Jun Cai ◽  
Zhen Meng ◽  
Yang Wang
Keyword(s):  
Surface Roughness ◽  
Cortical Bone ◽  
Feed Rate ◽  
Bone Repair ◽  
Processing Parameters ◽  
The Novel ◽  
Repair Materials ◽  
Sawing Process ◽  
Bone Repair Materials

Natural cortical bone is an important source of bionic bone repair materials. Sawing cortical bone is the first and important process in fabrication bone repair materials. However, the high sawing temperature could cause damage to bone tissue and nerves, and surface roughness should decrease osteoinductivity. In order to improve the cutting performance during sawing cortical bone, and the quality of prepared cortical bone slices, the band sawing process should be investigated and improved. In this paper, the novel cortical bone sawing experiment was designed with different feed rate and tooth pitch. Then, the influence of experimental parameters on temperature and roughness were analyzed with Analysis of Variance (ANOVA). The experimental results show that the lowest value of temperature is 35.5°C (tooth pitch is 8.46 mm, feed rate is 35 mm/s), the highest one is 73.8°C (tooth pitch is 4.20 mm, feed rate is 5 mm/s). And the turning point of surface roughness appear when the feed rate is 20 mm/s. Otherwise, the prediction model of sawing temperature and surface roughness could help to find optimal band sawing parameters of natural cortical bone.

scholarly journals A promising material for bone repair: PMMA bone cement modified by dopamine-coated strontium-doped calcium polyphosphate particles

2019 ◽  
Vol 6 (10) ◽  
pp. 191028 ◽  
Author(s):  
Xing Liu ◽  
Can Cheng ◽  
Xu Peng ◽  
Hong Xiao ◽  
Chengrui Guo ◽  
...  
Keyword(s):  
Bone Cement ◽  
Bone Repair ◽  
Bone Cements ◽  
The Novel ◽  
Calcium Polyphosphate ◽  
Pmma Bone Cement ◽  
Repair Materials ◽  
Biological Performance ◽  
Bone Repair Materials ◽  
Composite Bone

Polymethyl methacrylate (PMMA) bone cement has been widely used in clinics as bone repair materials for its excellent mechanical properties and good injection properties. However, it also has defects such as poor biological performance, high temperature, and the monomer has certain toxicity. Our study tried to modify the PMMA bone cement by doping with various particle weight fractions (5, 10 and 15%) of SCPP particles and polydopamine-coated SCPP particles (D/SCPP) to overcome its clinical application disadvantages. Our study showed that all results of physical properties of samples are in accordance with ISO 5833. The 15% D/SCPP/PMMA composite bone cement had much better biocompatibility compared with pure PMMA bone cement and SCPP/PMMA composite bone cement due to the best cell growth-promoting mineralization deposition on the surface of 15% D/SCPP/PMMA composite bone cements and Sr 2+ released from SCPP particles. Our research also revealed that the reaction temperature was found to be reduced with an increase in doped particles after incorporating the particles into composite bone cements. The novel PMMA bone cements modified by D/SCPP particles are promising materials for bone repair.

Modelling the Processing Parameters of Rotary Curved Surface Grinding Using RSM

2011 ◽  
Vol 338 ◽  
pp. 130-135 ◽  
Author(s):  
Zhao Hui Deng ◽  
Lin Lin Wan ◽  
Xiao Hong Zhang ◽  
Sheng Chao Li
Keyword(s):  
Surface Roughness ◽  
Prediction Model ◽  
Feed Rate ◽  
Processing Parameters ◽  
Curved Surface ◽  
Experimental Conditions ◽  
Box Behnken Design ◽  
Wheel Radius ◽  
Nc Grinding

The NC grinding of Si3N4 ceramics rotary curved surface workpieces was carried on the CNC jig grinders, combining the nomal tracing grinding and the arc envelope forming grinding. According to the grinding track, a grinding surface scallop height model was built. The model analysis indicated that workpiece curvature, wheel radius and feed rate affected the surface roughness. A prediction model based on the response surface methodology (RSM) was built to study the influences of these processing parameters on the surface roughness, using the Box-Behnken design to design the grinding experiments. It was shown that the surface roughness of rotary curved surface workpieces grinding which increased with increasing workpiece curvature could be reduced by chosen larger radius wheel and lower feed rate. The confidence and practicality of the prediction model is high in experimental conditions. The process parameters can be selected to improve the quality of the surface based on the model of the paper.

Observation in the Surface Roughness of Silicon Wafer during Semi-Fixed Abrasive Machining with Large Grains

2009 ◽  
Vol 69-70 ◽  
pp. 253-257
Author(s):  
Ping Zhao ◽  
Jia Jie Chen ◽  
Fan Yang ◽  
K.F. Tang ◽  
Ju Long Yuan ◽  
...  
Keyword(s):  
Surface Roughness ◽  
Surface Quality ◽  
Silicon Wafer ◽  
Processing Parameters ◽  
Wafer Surface ◽  
Abrasive Machining ◽  
Fixed Abrasive ◽  
Is Failure ◽  
Better Than

Semi-fixed abrasive is a novel abrasive. It has a ‘trap’ effect on the hard large grains that can prevent defect effectively on the surface of the workpiece which is caused by large grains. In this paper, some relevant experiments towards silicon wafers are carried out under the different processing parameters on the semi-fixed abrasive plates, and 180# SiC is used as large grains. The processed workpieces’ surface roughness Rv are measured. The experimental results show that the surface quality of wafer will be worse because of higher load and faster rotating velocity. And it can make a conclusion that the higher proportion of bond of the plate, the weaker of the ‘trap’ effect it has. Furthermore the wet environment is better than dry for the wafer surface in machining. The practice shows that the ‘trap’ effect is failure when the workpiece is machined by abrasive plate which is 4.5wt% proportion of bond in dry lapping.

Peptide‐modified bone repair materials: Factors influencing osteogenic activity

2019 ◽  
Vol 107 (7) ◽  
pp. 1491-1512 ◽  
Author(s):  
Jie Liao ◽  
Shuai Wu ◽  
Kun Li ◽  
Yubo Fan ◽  
Nicholas Dunne ◽  
...  
Keyword(s):  
Bone Repair ◽  
Osteogenic Activity ◽  
Factors Influencing ◽  
Repair Materials ◽  
Bone Repair Materials

Experimental Evaluation of Surface Roughness in Orthogonal Micro-Milling Processes

2012 ◽  
Vol 217-219 ◽  
pp. 1912-1916
Author(s):  
Ji Hua Wu
Keyword(s):  
Surface Roughness ◽  
Feed Rate ◽  
Experimental Approach ◽  
Critical Role ◽  
Cutting Speed ◽  
Chip Thickness ◽  
Micro Milling ◽  
Surface Model ◽  
Material Grain Size

Surface roughness plays a critical role in evaluating and measuring the surface quality of a machined product. Two workpiece materials have been investigated by experimental approach in order to gain a better understanding of their influence on the obtained surface roughness in the micro-milling processes. The experimental results show that: surface topography is completely different for different materials at the same cutting speed and feed rate; surface roughness increases with an increase of material grain size. Surface roughness decreases to a lowest value, and then increases with an increase of the feed rate. A new surface model to illustrate the influence of material and uncut chip thickness was developed. The model has been experimentally validated and shows more promising results than Weule’s model.

Comparison of Processing Features between Semi Bonded Abrasive Lapping and Loose Abrasive Lapping

2009 ◽  
Vol 416 ◽  
pp. 439-442
Author(s):  
Xun Lv ◽  
Ju Long Yuan ◽  
Dong Hui Wen
Keyword(s):  
Surface Roughness ◽  
Material Removal Rate ◽  
Material Removal ◽  
Removal Rate ◽  
Processing Parameters ◽  
Good Surface ◽  
Ultra Precision ◽  
New Processing ◽  
Short Time

Semi bonded abrasive lapping is an effective ultra-precision lapping method. It can obtain good surface quality of workpiece in short time. This paper focused on the differences of processing features by comparing semi bonded abrasive lapping and loose abrasive lapping in several groups processing parameters. The results showed that the surface roughness of workpiece in semi bonded abrasive lapping was far superior to that of loose abrasive lapping in same processing parameters. And the MRR (material removal rate) of semi bonded abrasive lapping was slightly lower than that of loose abrasive lapping. For these features of semi bonded abrasive, a new processing flow would also be proposed in this paper.

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