scholarly journals Oil Film Stiffness of Double Involute Gears Based on Thermal EHL Theory

2021 ◽  
Vol 34 (1) ◽  
Author(s):  
Zhaoming Yin ◽  
Zhimin Fan ◽  
Feng Jiang

AbstractLubrication failure is one of the main failure forms of gear failure. Time varying meshing stiffness is an important factor affecting the dynamic behavior of gears. However, the influence of oil film stiffness is usually ignored in the research process. In this paper, according to the meshing characteristics of double involute gears, based on the non-Newtonian thermal EHL theory, a new calculation method of normal and tangential oil film stiffness for double involute gears is established by the idea of subsection method. The oil film stiffness difference between double involute gears and common involute gears is analyzed, and the influence of tooth waist order parameters, working conditions, and thermal effect on the oil film stiffness are studied. The results reveal that there are some differences between normal and tangential oil film stiffness between double involute gears and common involute gears, but there is little difference. Compared with the torque, rotation speed and initial viscosity of the lubricating oil, the tooth waist order parameters have less influence on the oil film stiffness. Thermal effect has a certain influence on normal and tangential oil film stiffness, which indicates that the influence of thermal effect on the oil film can not be ignored. This research proposes a calculation method of normal and tangential oil film stiffness suitable for double involute gears, which provides a theoretical basis for improving the stability of the transmission.

2016 ◽  
Vol 68 (6) ◽  
pp. 671-675 ◽  
Author(s):  
Zhimin Fan ◽  
Wanfeng Zhou ◽  
Ruixue Wang ◽  
Na Wang

Purpose The purpose of this paper is to derive a new lubrication model of double involute gears drive and study the effect of the tooth waist order parameters of double involute gears on lubrication performance. Design/methodology/approach The new lubrication model of double involute gears drive was established according to the meshing characteristics of double involute gears drive and the finite length line contact elastohydrodynamic lubrication theory. Numerical calculation of the lubrication model of gear drive was conducted using the multigrid method. Findings The results show that the oil film necking phenomenon and the oil film pressure peak emerged at the tooth waist order area and the tooth profile ends, and when compared with involute gear, the lubrication performance at the tooth waist order area is better than that at the tooth profile ends. The effect of tooth waist order parameters on lubrication performance at the tooth waist order area was greater than that at other areas. Originality/value This research will promote the application of the double involute gear as soon as possible, and it has the reference value for other types of gears.


2019 ◽  
Vol 272 ◽  
pp. 01018
Author(s):  
Junsong Lei ◽  
Ruiping Zhou ◽  
Yongzhe Sheng ◽  
Hao Chen

Radial sliding bearings are widely used in ship shafting, its characteristics of lubricating oil film have important influence on the normal operation of the whole shaft system. In this work, the difference equations which is used to calculate the radial sliding bearing oil film features is transformed into matrix equations, the solving process be converted into solving matrix equation, combined with the powerful matrix calculation function of MATLAB, the solution process is simplified. It is not necessary to set the error precision and relaxation factor, so as to avoid the problem that the calculation result is not stable or even not convergent in the process of Successive Over Relaxation(SOR) method, and the calculation precision and stability are improved. The numerical results of matrix calculation method is compared with the result of SOR method, verified the correctness and feasibility of the matrix calculation method. Because the calculation is relatively stable, the matrix calculation method is more suitable for the calculation core of the relative computing software.


1997 ◽  
Vol 119 (1) ◽  
pp. 57-63 ◽  
Author(s):  
M. J. Goodwin ◽  
P. J. Ogrodnik ◽  
M. P. Roach ◽  
Y. Fang

This paper describes a combined theoretical and experimental investigation of the eight oil film stiffness and damping coefficients for a novel low impedance hydrodynamic bearing. The novel design incorporates a recess in the bearing surface which is connected to a standard commercial gas bag accumulator; this arrangement reduces the oil film dynamic stiffness and leads to improved machine response and stability. A finite difference method was used to solve Reynolds equation and yield the pressure distribution in the bearing oil film. Integration of the pressure profile then enabled the fluid film forces to be evaluated. A perturbation technique was used to determine the dynamic pressure components, and hence to determine the eight oil film stiffness and damping coefficients. Experimental data was obtained from a laboratory test rig in which a test bearing, floating on a rotating shaft, was excited by a multi-frequency force signal. Measurements of the resulting relative movement between bearing and journal enabled the oil film coefficients to be measured. The results of the work show good agreement between theoretical and experimental data, and indicate that the oil film impedance of the novel design is considerably lower than that of a conventional bearing.


2018 ◽  
Vol 17 ◽  
pp. 7-12 ◽  
Author(s):  
Ru Peng Zhu ◽  
Yuan Chen ◽  
Zai Chun Feng ◽  
Guang Hu Jin ◽  
Wei Zhang

Journal bearing friction experiments have been made generally at relatively low temperatures and otherwise in conditions tending to prevent oxidation of the lubricating oil. Thus Beauchamp Tower’s experiments led Reynolds to the conclusion that fluid friction alone prevails in an oil film maintained by continuous rotation of the journal and that boundary conditions do not become sensible. The more recent experiments by Stanton, undertaken after the Physical Society discussion of 1919, were made to verify the conclusion, and confirmed that especially for mineral oils, “the conditions were in all cases those of perfect lubrication ( i. e ., complete fluid lubrication), no approximation to the hypothetical ones of boundary lubrication being observed,” “the conditions of lubrication of a cylindrical journal being of the Reynolds’ type right up to the seizing pressure. Stanton’s experimental conditions were such that oxidation effects were not obtained. The feed to the journal bearing was always by fresh, not circulated, oil and the temperature of the oil film was maintained at 51·6° C., i. e ., at least 50° lower than required to induce oxidation in a mineral oil particularly susceptible to the effect. The possibility that oxidation might lead to boundary conditions becoming a factor in the measurements was not considered. Oxidation of the oil used to lubricate internalcombustion engines cannot be avoided in the usual conditions of operation, and an investigation of the effect on lubricating value was begun, in connection with experiments made in association with Professor Callendar, on the oxidation of the lighter oils used as engine fuel. The results of lubrication experiments made directly on engines were difficult to interpret. The friction measured is mainly that due to the reciprocating motion of the pistons in the cylinders and oxidation being uncontrolled, the resulting accumulation of semisolid products leads to secondary friction effects greater in magnitude than the primary effect attributable to the fluid alone. The conditions of journal bearing lubrication, on the other hand, can be controlled and friction measured with fair accuracy and it appeared therefore that the investigation could be continued most effectively by using journal bearing testing machines. Machines adapted to be run at the relatively high temperature required for the oxidation of mineral oils had been designed at the N. P. L. by Mr. C. Jakeman in association with whom the experiments were continued, by permission of the authorities concerned.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Fuqin Yang ◽  
Dexing Hu ◽  
Qianhao Xiao ◽  
Shun Zhao

Purpose This paper aims to study line-contact elastohydrodynamic grease lubrication properties of surface-textured rollers as well as the effect of different crown widths (dw) on oil film thickness under textured conditions. Design/methodology/approach The laser processing method was used to make the micro-texture on the surface of GCr15 steel rollers; lithium grease was used as the lubricant, and line-contact elastohydrodynamic grease lubrication experiments under pure sliding conditions were performed on light interference elastohydrodynamic-lubricated experimental table. Findings The results show that the line-contact elastohydrodynamic grease lubrication is closely related to the textured crown width of steel rollers. At low speeds and light loads, texturing has an inevitable inhibitory effect on the formation of the lubricating oil film, and the smaller the width of the crown area, the more obvious the inhibitory effect, which is not conducive to the improvement of the lubrication condition. At high speeds and high loads, the textured roller with dw = 1 mm has the largest oil film thickness and shows better lubrication performance. Originality/value At present, there is little research on the surface texture of line-contact friction pairs. This work explores the effect of different textured crown width on the lubricating properties of line-contact elastohydrodynamic grease lubrication by experiment. It provides a new theoretical basis for the subsequent practical application of surface texture technology.


2020 ◽  
Vol 72 (5) ◽  
pp. 695-701
Author(s):  
Mingyu Zhang ◽  
Jing Wang ◽  
Peiran Yang ◽  
Zhaohua Shang ◽  
Yi Liu ◽  
...  

Purpose This paper aims to study the influence of the dimension change of bush-pin on the pressure, oil film thickness, temperature rise and traction coefficient in contact zone by using a thermal elastohydrodynamic lubrication (EHL) model for finite line contact. Concretely, the effects of the equivalent curvature radius of the bush and the pin, and the length of the bush are investigated. Design/methodology/approach In this paper, the contact between the bush and pin is simplified as finite line contact. The lubrication state is studied by numerical simulation using steady-state line contact thermal EHL. A constitutive equation Ree–Eyring fluid is used in the calculations. Findings It is found that by selecting an optimal equivalent radius of curvature and prolonging the bush length can improve the lubrication state effectively. Originality/value Under specific working conditions, there exists an optimal equivalent radius to maximize the minimum oil film thickness in the contact zone. The increase of generatrix length will weaken the stress concentration effect in the rounded corner area at both ends of the bush, which can improve the wear resistance of chain. Peer review The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-10-2019-0448.


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