One-pass milling machining parameter optimization to achieve mirror surface roughness

2005 ◽  
Vol 219 (1) ◽  
pp. 177-181 ◽  
Author(s):  
S-G Wang ◽  
Y-L Hsu
Keyword(s):  
Surface Roughness ◽  
Parameter Optimization ◽  
Mirror Surface ◽  
Machining Parameter

scholarly journals Machining Parameter optimization by using Taguchi Technique for CNC turning of Grade T6 Aluminium alloy

2019 ◽  
Vol 9 (2) ◽  
pp. 2458-2461
Keyword(s):  
Surface Roughness ◽  
Aluminium Alloy ◽  
Parameter Optimization ◽  
Surface Finish ◽  
Cutting Speed ◽  
Process Parameter ◽  
Depth Of Cut ◽  
Taguchi Technique ◽  
Cnc Turning ◽  
Machining Parameter

With the increase in demand for producing products with good surface finish within reduced time. Selection of suitable parameters for machining in CNC lathe is much required from the operator’s point of view. To attain the desired parameters this study deals taguchi technique as a tool in process parameter optimization using carbon insert CNMG tool in turning of AA6063 alloy. L9 orthogonal array is selected for conducting the experiments and for this Feed, Cutting Speed, Depth of Cut are the process parameters. The ANOVA and S-N ratio is used to analyse the characteristic performance of the turning operation performed. From the results of ANOVA the most influential parameter in reducing the surface roughness is found as depth of cut. Finally for various process parameter combinations the surface roughness is calculated and the optimum parameter for machining is attained by using Taguchi. For authentication of the optimum output attained in optimization experiments have been conducted to get maximum surface finish when machining the aluminium alloy in CNC turning

Machining Parameter Optimization of Bidirectional CFRP Composite Pipe by Genetic Algorithm

2014 ◽  
Vol 56 (9) ◽  
pp. 728-736 ◽  
Author(s):  
Krishnasamy Vijaykumar ◽  
Kavan Panneerselvam ◽  
Abdullah Naveen Sait
Keyword(s):  
Genetic Algorithm ◽  
Parameter Optimization ◽  
Composite Pipe ◽  
Cfrp Composite ◽  
Machining Parameter

scholarly journals Investigation of Two-Dimensional Ultrasonic Surface Burnishing Process on 7075-T6 Aluminum

2021 ◽  
Vol 34 (1) ◽  
Author(s):  
Zhenyu Zhou ◽  
Qiuyang Zheng ◽  
Cong Ding ◽  
Guanglei Yu ◽  
Guangjian Peng ◽  
...  
Keyword(s):  
Surface Roughness ◽  
Parameter Optimization ◽  
Wear Mechanism ◽  
Feed Rate ◽  
Sample Surface ◽  
Original Sample ◽  
Two Dimensional ◽  
Delamination Wear ◽  
Treated Sample ◽  
Burnishing Process

AbstractA novel two-dimensional ultrasonic surface burnishing process (2D-USBP) is proposed. 7075-T6 aluminum samples are processed by a custom-designed 2D-USBP setup. Parameter optimization of 2D-USBP is conducted to determine the best processing strategy of 7075-T6 aluminum. A uniform design method is utilized to optimize the 2D-USBP process. U13(133) and U7(72) tables are established to conduct parameter optimization. Burnishing depth, spindle speed, and feed rate are taken as the control parameters. The surface roughness and Vickers hardness are taken as the evaluation indicators. It establishes the active control models for surface quality. Dry wear tests are conducted to compare the wear-resistance of the 2D-USBP treated sample and the original sample. Results show that the machining quality of 2D-USBP is best under 0.24 mm burnishing depth, 5000 r/min spindle speed, and 25 mm/min feed rate. The surface roughness Sa of the sample is reduced from 2517.758 to 50.878 nm, and the hardness of the sample surface is improved from 167 to 252 HV. Under the lower load, the wear mechanism of the 2D-USBP treated sample is mainly abrasive wear accompanied by delamination wear, while the wear mechanism of the original sample is mainly delamination wear. Under the higher load, the accumulation of frictional heat on the sample surface transforms the wear mechanisms of the original and the 2D-USBP treated samples into thermal wear.

Study on Optimal Spacing and the Residual Height Parameter of Blade Part in MASTERCAM

2014 ◽  
Vol 597 ◽  
pp. 249-252
Author(s):  
Shan Hua Xiao ◽  
Wen Chao Zhou
Keyword(s):  
Surface Roughness ◽  
Physical Simulation ◽  
Cutting Parameters ◽  
Rough Machining ◽  
Scallop Height ◽  
Nc Program ◽  
Optimal Spacing ◽  
Blade Machining ◽  
Program Change ◽  
Machining Parameter

Spacing is calculated by the formula in the rough machining of blade, consider the spacing as cutting parameters, research on how the length of NC program change when increase or decrease the spacing, Get the best cutting-spaced verified by physical simulation cutting; Blade finish machining parameter is set on the basis of surface roughness value,experiment and get the best scallop height blade machining.

Evaluation of Cutting Force and Surface Roughness in Turning of GFRP Using Coated Carbide Insert

2015 ◽  
Vol 813-814 ◽  
pp. 317-321 ◽  
Author(s):  
C. Ramesh Kannan ◽  
P. Padmanabhan ◽  
K.P. Vasanthakumar
Keyword(s):  
Surface Roughness ◽  
Glass Fiber ◽  
Cutting Force ◽  
Chemical Vapour ◽  
Deposition Process ◽  
Depth Of Cut ◽  
Reinforced Plastics ◽  
Coated Carbide ◽  
Machining Parameter ◽  
Carbide Insert

This paper is to evaluate the cutting force and surface roughness in turning of Glass fiber reinforced plastics (E-glass fiber) using coated carbide insert. The comparison of the results with uncoated carbide inserts. The carbide insert is coated by multilayer chemical vapour deposition process, the coating elements are TiN/Al2O3/TiCN. The experiment is carried out in the conventional lathe machine under dry condition by varying the three cutting parameter such as speed, feed and depth of cut. The cutting force is measured using a lathe tool dynamometer and surface roughness are measured by using surf tester.The result of the experiment shows the effect of machining parameter on cutting force and surface roughness. The results have confirmed that the coated carbide insert has better results than uncoated and tool life is increased.

Optimization of Machining Parameters During Turning of Tungsten Heavy Alloys Using Taguchi Analysis

2019 ◽  
Author(s):  
Chithajalu Kiran Sagar ◽  
Amrita Priyadarshini ◽  
Amit Kumar Gupta
Keyword(s):  
Surface Roughness ◽  
Cutting Forces ◽  
Metal Removal ◽  
Cutting Parameters ◽  
Machining Parameters ◽  
Taguchi Analysis ◽  
Heavy Alloys ◽  
Wide Range ◽  
Tungsten Heavy Alloys ◽  
Machining Parameter

Abstract Tungsten heavy alloys (WHAs) are ideally suited to a wide range of density applications such as counterweights, inertial masses, radiation shielding, sporting goods and ordnance products. Manufacturing of these components essentially require machining to achieve desired finish, dimensions and tolerances However, machining of WHAs are extremely challenging because of higher values of elastic stiffness and hardness. Hence, there is a need to find the right combination of cutting parameters to carry out the machining operations efficiently. In the present work, turning tests are conducted on three different grades of WHAs, namely, 90WHA, 95WHA and 97WHA. Taguchi analysis is carried out to find out the most contributing factor as well as optimum cutting parameters that can give higher metal removal rate (MRR), lower surface roughness and lower cutting forces. It is observed that feed rate is the most prominent factor with percentage contribution varying in the range of 46–61%; whereas cutting speed has least effect on cutting forces, especially for 95WHA and 97WHA. Optimum values of forces, surface roughness and MRR and the corresponding machining parameters to be taken are presented. It is observed that 95W WHA has slightly better machinability as compared to other two grades since it gives highest MRR with lowest cutting forces and surface roughness values. The optimum machining parameter settings, so predicted, can be utilized to machine WHAs efficiently for manufacture of counter weights and inertial masses used in aerospace applications.

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