Application of the Taguchi method and new hatch styles for quality improvement in stereolithography

Author(s):  
S O Onuh ◽  
K K B Hon

In recent years, rapid prototyping (RP) technology has been implemented in many spheres of industry, particularly in the area of new product development. Rapid prototyping has the capability to produce a tangible solid part, directly from three-dimensional computer aided design (CAD) data, from a range of materials such as photocurable resin, ceramic and metallic powders and paper. However, in most cases, models built in acrylic-based resin in the stereolithography (SL) process have not yielded the desired quality, which has led to a shift in the use of this resin to more expensive ones that have longer build time. An experimental investigation has been carried out to determine statistically the optimum build parameters with the use of the Taguchi method in order to improve the SL product quality. Two new hatch styles have been developed in this study and a confirmation experiment has shown a significant improvement in part accuracy.

2017 ◽  
Vol 9 (7) ◽  
pp. 168781401771038 ◽  
Author(s):  
Isad Saric ◽  
Adil Muminovic ◽  
Mirsad Colic ◽  
Senad Rahimic

This article presents architecture of integrated intelligent computer-aided design system for designing mechanical power-transmitting mechanisms (IICADkmps). The system has been developed in C# program environment with the aim of automatising the design process. This article presents a modern, automated approach to design. Developed kmps modules for calculation of geometrical and design characteristics of mechanical power-transmitting mechanisms are described. Three-dimensional geometrical parameter modelling of mechanical power-transmitting mechanisms was performed in the computer-aided design/computer-aided manufacturing/computer-aided engineering system CATIA V5. The connection between kmps calculation modules and CATIA V5 modelling system was established through initial three-dimensional models – templates. The outputs from the developed IICADkmps system generated final three-dimensional virtual models of mechanical power-transmitting mechanisms. Testing of the developed IICADkmps system was performed on friction, belt, cogged (spur and bevel gears) and chain transmitting mechanisms. Also, connection of the developed IICADkmps system with a device for rapid prototyping and computer numerical control machines was made for the purpose of additional testing and verification of practical use. Physical prototypes of designed characteristic elements of mechanical power-transmitting mechanisms were manufactured. The selected test three-dimensional virtual prototypes, obtained as an output from the developed IICADkmps system, were manufactured on the device for rapid prototyping (three-dimensional colour printer Spectrum Z510) and computer numerical control machines. Finally, at the end of the article, conclusions and suggested possible directions of further research, based on theoretical and practical research results, are presented.


2013 ◽  
Vol 404 ◽  
pp. 754-757 ◽  
Author(s):  
Ludmila Novakova-Marcincinova ◽  
Jozef Novak-Marcincin

Rapid Prototyping (RP) can be defined as a group of techniques used to quickly fabricate a scale model of a part or assembly using three-dimensional Computer Aided Design (CAD) data. What is commonly considered to be the first Rapid Prototyping technique, Stereolithography was developed by 3D Systems of Valencia, CA, USA. The company was founded in 1986, and since then, a number of different Rapid Prototyping techniques have become available. In paper are presented possibilities of Rapid Prototyping application in area of intelligent optimization design.


Author(s):  
Ganzi Suresh ◽  
K. L. Narayana

Rapid prototyping (RP) advancements are in light of the rule of making three-dimensional geometries straightforwardly from computer aided design (CAD) by stacking two-dimensional profiles on top of one another. Rapid manufacturing (RM) is the utilization of rapid prototyping advancements to make end-utilize or completed items. Aside from the ordinary assembling methods which are utilized for quite a while assembling of an item, added substance assembling methodologies have picked up force in the late years. The explanation for this is that these techniques don't oblige extraordinary tooling and don't evacuate material which is exceptionally advantageous really taking shape of a segment. Rapid manufacturing is the developing innovation in assembling commercial ventures with a specific end goal to create the model inside the less time and expense effective. In this paper we talked about a portion of the fast assembling advancements in light of the sort of crude material is utilized for the procedures, applications, preferences and limits.


2020 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Haisang Liu ◽  
Gaoming Jiang ◽  
Zhijia Dong ◽  
Fenglin Xia ◽  
Honglian Cong

PurposeThe size prediction of garment is an important part in the process of the garment design and production, and it is also one of the most important features in warp-knitted computer-aided design system. The purpose of this paper is to realize the auto-generation of the garment templates using JavaScript and WebGL technologies, based on the prediction of the size of warp-knitted seamless sportswear.Design/methodology/approachThe warp-knitted jacquard technology is used to produce the warp-knitted seamless sportswear, which is divided into suits and tights. In order to achieve the purpose of this study, the dimensions of four kinds of jacquard patterns knitted under different knitting conditions are measured and the crosswise and longitudinal size shrinkage percentages are also calculated. Then, the relationship between the yarn count and the drawing density as well as the size shrinkage percentage is studied and a size prediction model for warp-knitted jacquard fabric is established. Next, according to the results of the size calculation, the point positions of the garment boundary in the mathematical coordinate system is determined. The color formula is built by the two-dimensional mathematical matrix. Finally, combined with the coordinate position and color information, the template can be drawn automatically.FindingsBased on the size prediction model of warp-knitted garment, the template generation of warp-knitted full-form sportswear on WebGL-enabled web browser is realized, which is proven to be an effective computer-aided design method for warp-knitted garments.Research limitations/implicationsBecause of limited researches, only two groups of yarns and four kinds of jacquard patterns were studied. A vaster database should be built and smooth curve, accurate coordinate needs to be optimized in the further research.Practical implicationsThe size prediction model for warp-knitted jacquard garment and garment template auto-generation of warp-knitted computer-aided design system will simplify the fabric technical design process, shorten design time and improve the efficiency of new product development.Social implicationsThe size prediction model for warp-knitted jacquard garment and garment template auto-generation of warp-knitted computer-aided design system will provide the industries a guidance for new sample development and it also can shorten the development time and lower cost.Originality/valueThis author analyzes the relationship between the size characteristics and knitting technology of warp-knitted jacquard patterns, proposes a model of size prediction and realizes the auto-drawing of the garment template in the warp-knitted CAD system, which provides a reference for the new product design and development of warp-knitted seamless sportswear.


3D Printing ◽  
2017 ◽  
pp. 1-21 ◽  
Author(s):  
Ganzi Suresh ◽  
K. L. Narayana

Rapid prototyping (RP) advancements are in light of the rule of making three-dimensional geometries straightforwardly from computer aided design (CAD) by stacking two-dimensional profiles on top of one another. Rapid manufacturing (RM) is the utilization of rapid prototyping advancements to make end-utilize or completed items. Aside from the ordinary assembling methods which are utilized for quite a while assembling of an item, added substance assembling methodologies have picked up force in the late years. The explanation for this is that these techniques don't oblige extraordinary tooling and don't evacuate material which is exceptionally advantageous really taking shape of a segment. Rapid manufacturing is the developing innovation in assembling commercial ventures with a specific end goal to create the model inside the less time and expense effective. In this paper we talked about a portion of the fast assembling advancements in light of the sort of crude material is utilized for the procedures, applications, preferences and limits.


2002 ◽  
Vol 124 (03) ◽  
pp. 48-52
Author(s):  
John DeGaspari

This article highlights the striking facts about rapid prototyping; a process that fabricates physical objects directly from computer-aided design sources. The use of rapid prototyping as a replacement for injection molding is still the overwhelming exception and may always be limited to a very narrow niche. Three-dimensional printing has also seen the introduction of materials that improve the durability and appearance of conceptual prototype parts. Z Corp. of Burlington is incorporating new pigments into its binders for its starch- and plaster-based materials. The pigments result in truer and brighter colors and replace the dyes that were previously incorporated into the liquid binders. The company has recently introduced a urethane infiltrant that increases part strength significantly and allows parts with delicate geometries to be.


2021 ◽  
Vol 11 (4) ◽  
pp. 145
Author(s):  
Nenad Bojcetic ◽  
Filip Valjak ◽  
Dragan Zezelj ◽  
Tomislav Martinec

The article describes an attempt to address the automatized evaluation of student three-dimensional (3D) computer-aided design (CAD) models. The driving idea was conceptualized under the restraints of the COVID pandemic, driven by the problem of evaluating a large number of student 3D CAD models. The described computer solution can be implemented using any CAD computer application that supports customization. Test cases showed that the proposed solution was valid and could be used to evaluate many students’ 3D CAD models. The computer solution can also be used to help students to better understand how to create a 3D CAD model, thereby complying with the requirements of particular teachers.


2015 ◽  
Vol 8 (2) ◽  
Author(s):  
Andrew Johnson ◽  
Xianwen Kong ◽  
James Ritchie

The determination of workspace is an essential step in the development of parallel manipulators. By extending the virtual-chain (VC) approach to the type synthesis of parallel manipulators, this technical brief proposes a VC approach to the workspace analysis of parallel manipulators. This method is first outlined before being illustrated by the production of a three-dimensional (3D) computer-aided-design (CAD) model of a 3-RPS parallel manipulator and evaluating it for the workspace of the manipulator. Here, R, P and S denote revolute, prismatic and spherical joints respectively. The VC represents the motion capability of moving platform of a manipulator and is shown to be very useful in the production of a graphical representation of the workspace. Using this approach, the link interferences and certain transmission indices can be easily taken into consideration in determining the workspace of a parallel manipulator.


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