Three-dimensional elastoplastic finite element and elastohydrodynamic analyses of journal bearings
It is generally believed that cracks initiating from the surface of bearings with their line perpendicular to the circumferential direction of the shell are predominantly induced by the presence of cyclic hoop stresses in the bearing. A method is proposed in this paper where an elastohydrodynamic (EHD) analysis is combined with a full elastoplastic finite element (FE) stress analysis using a particular Fourier type of element which enables the application of non-uniform, non-axisymmetric hydrodynamic pressure loading to an axisymmetric bearing geometry. The analysis accounts for the effect of the initial interference fit and the three-dimensional pressure distribution which is obtained from the EHD analysis. Plasticity is incorporated into the analysis using the von Mises yield surface hardening rule. The analysis predicts the variation of cyclic stress and strain values in the lining material across the bearing width. It is seen from the analysis that a hoop strain variation changing from tensile in the loaded condition to compressive in the unloaded condition is responsible for the initiation of cracks at the surface of the bearing lining material.