Stability prediction in high-speed milling including the thermal preload effects of bearing

Author(s):  
S H Gao ◽  
G Meng ◽  
X H Long
2010 ◽  
Vol 431-432 ◽  
pp. 373-376
Author(s):  
Shan Shan Sun ◽  
Wei Xiao Tang ◽  
Xi Qing Xu

Chatter problems occurring during high speed milling affect the quality of the finished workpiece and, to a lesser extent, the tool life and the spindle life. Therefore, the prediction of stable milling regions is a critical requirement for high speed milling operations. In this paper, a dynamic model of a high speed spindle system considering the multi-mode dynamics is elaborated for the purposed of stability prediction. A stability lobes diagram (SLD) shows the boundary between chatter-free machining operations and unstable processes, in terms of axial depth of cut as a function of spindle speed. These diagrams are used to select chatter-free combinations of machining parameters. The proposed method enables a new stability lobes diagram to be established that takes into account the effect of spindle speed on multi-mode dynamic behavior.


2020 ◽  
Vol 108 (7-8) ◽  
pp. 2397-2408
Author(s):  
Chengjin Qin ◽  
Jianfeng Tao ◽  
Haotian Shi ◽  
Dengyu Xiao ◽  
Bingchu Li ◽  
...  

2016 ◽  
Vol 836-837 ◽  
pp. 168-174 ◽  
Author(s):  
Ying Fei Ge ◽  
Hai Xiang Huan ◽  
Jiu Hua Xu

High-speed milling tests were performed on vol. (5%-8%) TiCp/TC4 composite in the speed range of 50-250 m/min using PCD tools to nvestigate the cutting temperature and the cutting forces. The results showed that radial depth of cut and cutting speed were the two significant influences that affected the cutting forces based on the Taguchi prediction. Increasing radial depth of cut and feed rate will increase the cutting force while increasing cutting speed will decrease the cutting force. Cutting force increased less than 5% when the reinforcement volume fraction in the composites increased from 0% to 8%. Radial depth of cut was the only significant influence factor on the cutting temperature. Cutting temperature increased with the increasing radial depth of cut, feed rate or cutting speed. The cutting temperature for the titanium composites was 40-90 °C higher than that for the TC4 matrix. However, the cutting temperature decreased by 4% when the reinforcement's volume fraction increased from 5% to 8%.


2016 ◽  
Vol 233 ◽  
pp. 29-43 ◽  
Author(s):  
Wu Shixiong ◽  
Ma Wei ◽  
Li Bin ◽  
Wang Chengyong

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