USING NANOTECHNOLOGIES IN ORDER TO INCREASE DURABILITY OF MACHINE PARTS

2016 ◽  
Vol 3 (1) ◽  
pp. 495-500
Author(s):  
Голубев ◽  
I. Golubev ◽  
Неменущая ◽  
L. Nemenushchaya
Keyword(s):  
Metal Salts ◽  
Technical Service ◽  
Agricultural Machinery ◽  
Machine Parts

In the article analyzes the promising areas of application of nanotechnology in the agricultural machinery and technical service. Provides examples and effects the use of nanotechnology in this field. It is noted that the technologies based on the use of different materials in the form nanopowders (metals, metal salts, ceramics, minerals) and nanocomposites. They provide an increase in durability of machine parts on the average 3 times

ORGANIZATIONAL AND TECHNOLOGICAL PRINCIPLES FOR CREATION INNOVATION CENTERS

2020 ◽  
Vol 4 (141) ◽  
pp. 40-46
Author(s):  
ZOYA MISHINA ◽  
Keyword(s):  
Research Purpose ◽  
Service Research ◽  
Industrial Complex ◽  
Technological Equipment ◽  
Technical Service ◽  
Agricultural Machinery ◽  
Efficient Operation ◽  
Technological Base ◽  
Reliability Of Operation ◽  
Production Areas

Timely conducting of all types of maintenance and routine repairs is possible only in the conditions of an innovative service center, equipped with the necessary equipment and having a complex of facilities to ensure favorable conditions for technical service. (Research purpose) The research purpose is in identifying opportunities for updating the technical service system in the agro-industrial complex by creating innovative service centers to ensure highly efficient operation of agricultural machinery and equipment. (Materials and methods) The system of maintenance in agriculture is characterized by a significant decrease in efficiency due to physical and moral wear of equipment of repair and technical enterprises, low level and insufficient qualification of personnel and managers of enterprises of the agro-industrial complex. The availability of existing enterprises of the agro-industrial complex with production areas is no more than 50 percent, technological equipment is no more than 47 percent, and technological equipment and equipment for jobs are 15 and 40 percent. (Results and discussion) The modernization of the infrastructure of technical service of agricultural machinery is aimed at updating the technological base of machine repair. Repair and technical enterprises do not have the necessary equipment to perform a number of maintenance and routine repairs. The process of developing technical service infrastructure is significantly behind the level of structural and technological complexity of agricultural machinery. Due to technological requirements, complex components and assemblies, such as engines, hydraulic equipment, fuel pumps of domestic and imported agricultural machinery should not be repaired in the conditions of farms. (Conclusions) The high technological level of innovative technical service centers serves as a condition for efficient operation of production, ensuring its stability and reliability of operation, flexibility and adaptability, high intensity and waste-free operation.

Strategies of maintenance and repair of agricultural machinery

2020 ◽  
pp. 38-48
Author(s):  
Aleksey S. Dorokhov ◽  
Aleksandr V. Denisov ◽  
Aleksey A. Solomashkin ◽  
Valeriy S. Gerasimov
Keyword(s):  
Wear Rate ◽  
Technical Condition ◽  
Research Purpose ◽  
Agricultural Machinery ◽  
Maintenance And Repair ◽  
Wear Rates ◽  
Urgent Task ◽  
Machine Parts ◽  
Current Value ◽  
Agricultural Machines

Modern machines are subject to progressive wear that occurs at different rates, which leads to unpredictable failures that reduce the reliability and durability of machines. The strategy of maintenance and repair is aimed at eliminating these problems. (Research purpose) The research purpose is in analyzing the basic principles of the strategy of maintenance and repair of agricultural machinery in order to ensure control of the technical condition of machine parts. (Materials and methods) When resource diagnostics is used, , the allowable value of the parameter is set in advance for a part . This value is the tolerance that corresponds to a certain wear rate of the part. The tolerance is set based on the condition that if the current value of the controlled resource parameter during the next diagnosis is less than the set value, then such a part at the current value of the wear rate can be finalized until the next inter-control check. Taking into account the wear rate of the same type of parts from the group when determining the allowable wear during their resource diagnostics becomes an urgent task. (Results and discussions) As a result of research, the article presents "Methodology for determining the main indicators of reliability of parts of agricultural machines with different wear rates" and "Methodology for determining the tolerance system of parts of agricultural machines with different wear rates". (Conclusions) The article presents the tolerance system that reduces the probability of failure of machine parts in operation. During resource diagnostics, those parts whose resource parameters exceed the tolerance are rejected.

Organizational and technological principles for improving technical service in the agro-industrial complex

2020 ◽  
pp. 4-9
Author(s):  
Z. N. Mishina
Keyword(s):  
High Capacity ◽  
Industrial Complex ◽  
Technological Equipment ◽  
Technical Service ◽  
Agricultural Machinery ◽  
Efficient Operation ◽  
Reliable Assessment ◽  
Technological Base ◽  
Technological Level ◽  
Reliability Of Operation

To ensure highly efficient operation of agricultural machinery and equipment, it is necessary to improve the system of technical services in agriculture by creating specialized service centers. The system of maintenance in agriculture is characterized by a significant decrease in efficiency due to critical physical and moral wear of equipment of repair and technical enterprises (RTP), low level and insufficient qualification of Executive personnel and managers of enterprises of the agro-industrial complex (AIC). These changes led to the loss of the majority of RTP for agriculture and their re-equipment for non-agricultural production. According to experts, in the service sectors of agriculture, there was a loss of technological production and a significant part of applied science. This is especially worrisome due to the catastrophic aging of cars and the lack of funds to replace them. It is necessary to improve the General condition of the equipment of repair shops, the availability of existing agricultural enterprises with production areas is no more than 50%, technological equipment — no more than 47%, and technological equipment and equipment of workplaces — 15% — 40%, respectively. The priority areas of modernization of the infrastructure of technical service of agricultural machinery are related to updating the technological base of machine repair. Based on a reliable assessment and analysis of the technological level of RTP, which takes into account a number of technological, technical, organizational and environmental factors of production. RTP does not have the necessary equipment and devices to perform a number of maintenance and maintenance operations. The process of developing the technical service infrastructure lags far behind the level of structural and technological complexity of agricultural machinery. Due to technological requirements, such complex components and assemblies as engines, hydraulic equipment, fuel pumps of domestic and imported agricultural machinery should not be repaired in the conditions of farms. In a number of works proved the following provision: evaluation of the technological level repair enterprises shall be based on the application of such methods and means of technological preparation of production, which correspond to the advanced achievements of science and technology, and provide high-capacity system maintenance to continuous improvement. A high technological level of technical service enterprises is a condition for efficient operation of any type of production, ensuring its stability and reliability of operation, flexibility and adaptability, high intensity and waste-free operation.

scholarly journals Agricultural machine parts quality control by dynamic non-destructive methods

2018 ◽  
Vol 226 ◽  
pp. 04034 ◽  
Author(s):  
Alexey N. Beskopylny ◽  
Viktor B. Rykov ◽  
Elena M. Zubrilina ◽  
Andrey D. Chistyakov
Keyword(s):  
Quality Control ◽  
Wear Resistance ◽  
Manufacturing Process ◽  
Mechanical Characteristics ◽  
Point Of View ◽  
Agricultural Machinery ◽  
Machine Parts ◽  
Non Destructive ◽  
Destructive Methods

The problem of quality control of agricultural machinery parts by means of dynamic non-destructive methods of impact indentation of conical shape indenters is considered. Quality of the crucial parts is considered from the point of view of a set of mechanical characteristics that determine the strength, hardness, wear resistance and deformability. These characteristics must be known and be able to control on all the details promptly and accurately both in the manufacturing process and in operation. The mechanical characteristics of metals are stochastic in nature. For this purpose, an impact indentation device was developed, and the method based on probabilistic laws of dispersion of mechanical characteristics is obtained.

On the issues of creating a unit (section) for the disposal of equipment at the enterprises of the engineering service apk

2020 ◽  
pp. 4-11
Author(s):  
V. I. Ignatov ◽  
V. S. Gerasimov ◽  
D. V. Andreeva
Keyword(s):  
Agricultural Productivity ◽  
Technical Service ◽  
Agricultural Machinery ◽  
Noticeable Effect ◽  
Secondary Resources ◽  
Agricultural Equipment ◽  
The Creation ◽  
Recycled Waste ◽  
Agricultural Machines

According to forecasts for 2022, the number of self-propelled agricultural equipment that will fail will be about 100 thousand units. This will have a fairly noticeable effect on overall agricultural productivity. The paper analyzes the main technological aspects of the possibility of creating a unit (section) for the utilization of agricultural machinery, taking into account the standards of a typical enterprise for technical service. The presented recommendations enable specialized enterprises engaged in the disposal of equipment to quickly carry out work on the creation of a unit (section) for recycling machines, which will make it possible to maximize the production of secondary resources from recycled waste of agricultural machines.

scholarly journals INFLUENCE OF STRENGTHENING OF PARTS ON THE RELIABILITY OF MACHINES

2019 ◽  
pp. 17-22
Author(s):  
Anatoly Dudnikov ◽  
Igor Dudnikov ◽  
Oleksandr Gorbenko ◽  
Anton Kelemesh
Keyword(s):  
Plastic Deformation ◽  
Surface Layer ◽  
Wear Rate ◽  
Traditional Method ◽  
Agricultural Machinery ◽  
Deformation Method ◽  
Vibration Technology ◽  
Machine Parts ◽  
Working Bodies

The paper considers the issues of increasing the reliability of agricultural machinery through the use of reinforcing processing of recovered machine parts by plastic deformation, which provides an increase in the quality of their surface layer during recovery. The operational stability of the piston fingers and the upper heads of the connecting rods restored by vibration reinforcement on the engines working in the mechanized agricultural complex was carried out: tractor - agricultural machine - car. Studies have shown that the amount of wear of piston fingers restored by the vibration deformation method is 1.23 times smaller than the traditional method of recovery, which confirms the effectiveness of vibration technology. Technological processes of restoration of discs of diggers of beet harvesters, discs of coulters of grain planers, plow blades with use of vibrating vibrations of the processing tool are developed and put into production. The results of these developments showed an increase of 1.21 times the time of beet harvester harvesting with the diggers' wheels with the vibration-strengthened method; an increase in technical use factor of 1.07 times, compared to new 65G steel wheels. To improve the reliability of the PLN-5-35, PLN-3-35 plows, the technology of restoration of working bodies - blades is developed and introduced into production, which provides for increase of their durability and durability. The coefficient of technical use of the plow units with the blades restored by the developed technology is 1.01 times higher than that of the plow units with the new blades made of 65G steel. The wear rate of the toe, width and thickness of the blade are 1.51 respectively; 1.22 and 1.27 times less than the new 65G steel blades. The results of the study of vibrating reinforcing processing of working bodies of agricultural machinery help to increase their resource, which provides increased reliability of machines.

Justification of the permissible values system of machine parts parameters during their technical service

2021 ◽  
Author(s):  
V. A. Denisov ◽  
Yu. V. Kataev ◽  
V. S. Gerasimov ◽  
A. A. Solomashkin ◽  
Z. N. Mishina ◽  
...  
Keyword(s):  
Technical Service ◽  
Machine Parts

Assessment of the durability of self-propelled agricultural machines

2021 ◽  
pp. 50-53
Author(s):  
A. N. Voronov ◽  
M. N. Kostomakhin
Keyword(s):  
Technical Condition ◽  
Technical Service ◽  
Agricultural Machinery ◽  
Agricultural Machines

Material according to reliability of agricultural machinery and its main indicators which are characterized by measurement of resource parameters of technical condition of details and interfaces is presented in article. The possibility of an assessment of a resource of car/system or the unit is considered, at technical service of cars by means of the generalized coefficient characterizing their current technical condition

INCREASING THE RELIABILITY OF HYDRAULIC DRIVE PARTS OF AGRICULTURAL MACHINES

2021 ◽  
Vol 3 (144) ◽  
pp. 49-55
Author(s):  
Aleksey A. Solomashkin ◽  
◽  
Azamat F. Il’mukhametov
Keyword(s):  
Wear Rate ◽  
Hydraulic Drive ◽  
Technical Condition ◽  
Research Purpose ◽  
Agricultural Machinery ◽  
Maintenance Strategies ◽  
Machine Parts ◽  
Current Value ◽  
Specific Part ◽  
Agricultural Machines

The article identifies the existing types of troubleshooting of self- propelled agricultural machinery. Taking into account the wear rate of the same type of parts from the group of parts of the same name when determining the permissible wear during their resource diagnostics is an urgent problem. The article presents the resource parameter and its influence on the reliability indicators of machine parts. (Research purpose) The research purpose is in determining the basic principles of the strategy of maintenance and repair of agricultural machinery in order to ensure control of the technical condition of machine parts, in particular, to increase the reliability of hydraulic drive parts. (Materials and methods) The article presents the options for maintenance strategies, the disadvantages and advantages of each of them. (Results and discussion) The article presents standard maintenance strategies: according to the need, planned preventive, according to the condition and justifies the optimal type of maintenance, taking into account the wear rate of each specific part. Authors performed an analysis of the algorithm for carrying out maintenance in each case individually. The tolerance is set based on the condition: if the current value of the controlled resource parameter during the next diagnosis turns out to be less than the set value, then such a part at the current value of the wear rate will be able to refine it until the next inter-control check. (Conclusions) The choice of a maintenance strategy has an important role in increasing the reliability of hydraulic drive parts of agricultural machines. A strategy has been developed that takes into account the wear rate of each specific part and the culling is carried out taking into account the wear rate of each part individually. Parts with a high wear rate are rejected first, and parts with a low wear rate are the last.

Guidelines for the repair and adjustment of combine harvesters

2020 ◽  
pp. 18-31
Author(s):  
M. N. Kostomakhin
Keyword(s):  
Federal State ◽  
Technical Service ◽  
Agricultural Machinery ◽  
Safety Measures ◽  
Advanced Experience ◽  
Machine Operators ◽  
Combine Harvesters

Guidelines for the repair and adjustment of forage harvesters KPU-75, KPI-2,4, KIK-3000 "Polesie", KSS-2,6A-1, KSS-1,8 are intended for farmers, machine operators and specialists engaged in technical service and operation of agricultural machinery in farms and repair and maintenance enterprises. When developing recommendations, we used the documentation of manufacturers, materials of the Federal state budgetary institution VIM (GOSNITI) and advanced experience in repairing forage harvesting equipment. The fi rst part of the recommendations contains the main requirements that ensure the performance of forage harvesters, as well as safety measures for their repair. The second part of the recommendations provides instructions on how to prepare forage harvesters for operation.

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