scholarly journals Agricultural machine parts quality control by dynamic non-destructive methods

2018 ◽  
Vol 226 ◽  
pp. 04034 ◽  
Author(s):  
Alexey N. Beskopylny ◽  
Viktor B. Rykov ◽  
Elena M. Zubrilina ◽  
Andrey D. Chistyakov

The problem of quality control of agricultural machinery parts by means of dynamic non-destructive methods of impact indentation of conical shape indenters is considered. Quality of the crucial parts is considered from the point of view of a set of mechanical characteristics that determine the strength, hardness, wear resistance and deformability. These characteristics must be known and be able to control on all the details promptly and accurately both in the manufacturing process and in operation. The mechanical characteristics of metals are stochastic in nature. For this purpose, an impact indentation device was developed, and the method based on probabilistic laws of dispersion of mechanical characteristics is obtained.

2015 ◽  
Vol 647 ◽  
pp. 243-247
Author(s):  
Jan Holec ◽  
Martin Morávek ◽  
Jiří Cejp

Safe operation of the machinery depends on quality of the individual machine parts. These are controlled by different non-destructive methods not only at the end of the production but also during it. In large quantity series production it is necessary to ensure the fastest control method possible. Shafts may bend during production due to the heat treatment and they need to be straightened by mechanical methods. Shafts straightening may cause cracks formation which is unacceptable from the point of view of the part operation. Therefore crack detection system QASS CiS.01 is used to reveal them on the basis of the magnitude of energy response. The results obtained from the detector were controlled using metallography and its function was successfully confirmed. It is not possible to determine relation between energy value and cracks length from carried out metallographic observation and values measured by the detector.


Materials ◽  
2021 ◽  
Vol 14 (5) ◽  
pp. 1142
Author(s):  
Peter Pokorný ◽  
Štefan Václav ◽  
Jana Petru ◽  
Michaela Kritikos

Components produced by additive technology are implemented in various spheres of industry, such as automotive or aerospace. This manufacturing process can lead to making highly optimized parts. There is not enough information about the quality of the parts produced by additive technologies, especially those made from metal powder. The research in this article deals with the porosity of components produced by additive technologies. The components used for the research were manufactured by the selective laser melting (SLM) method. The shape of these components is the same as the shape used for the tensile test. The investigated parts were printed with orientation in two directions, Z and XZ with respect to the machine platform. The printing strategy was “stripe”. The material used for printing of the parts was SS 316L-0407. The printing parameters were laser power of 200 W, scanning speed of 650 mm/s, and the thickness of the layer was 50 µm. A non-destructive method was used for the components’ porosity evaluation. The scanning was performed by CT machine METROTOM 1500. The radiation parameters used for getting 3D scans were voltage 180 kV, current 900 µA, detector resolution 1024 × 1024 px, voxel size 119.43 µm, number of projections 1050, and integration time 2000 ms. This entire measurement process responds to the computer aided quality (CAQ) technology. VG studio MAX 3.0 software was used to evaluate the obtained data. The porosity of the parts with Z and XZ orientation was also evaluated for parts’ thicknesses of 1, 2, and 3 mm, respectively. It has been proven by this experimental investigation that the printing direction of the part in the additive manufacturing process under question affects its porosity.


2021 ◽  
Vol 3 (144) ◽  
pp. 116-121
Author(s):  
Nikita A. Pen’kov ◽  
◽  
Oleg A. Sidorkin ◽  
Sergey Yu. Zhachkin ◽  
Anatoliy I. Zavrazhnov ◽  
...  

One of the most common reasons for the failure of hydraulic drive systems for agricultural machinery is the working fluid leak in the contact points of the rubbing surfaces of hydraulic blocks. The application of composite coatings based on chromium on the contacting surfaces allows you to restore the defect in the shape of the part caused by wear, as well as reduce the friction coefficient at the contact points, which positively affects the wear resistance of the part. (Research purpose) The research purpose is in developing technologies for restoring parts of agricultural machinery with predetermined operational properties. (Materials and methods) A servo valve, widely used in various hydraulic drive systems, was used as an experimental sample. Its working surface was restored with a composite coating applied by electroplating to increase the wear resistance of the servo valve. (Results and discussion) Authors conducted a series of direct measurements under the same conditions. The article presents the de-pendence of the microhardness on the parameters of the electrolysis mode and the thickness of the applied coating using the method of least squares. The nature of changes in microhardness and residual stresses was evaluated to determine the quality of the coatings. The article presents the dependences of these indicators on various control parameters (current density, temperature, tool pressure). The equations of the regression of the main qualitative and accuracy characteristics of the parts were deter-mined using the apparatus of the theory of experimental planning. (Conclusions) The article presents the method for predicting coatings of a given quality, taking into ac-count the influence of the current density and the temperature of the electrolyte during electrolysis on the nature of the precipitation obtained. The influence of the tool pressure on the depth of deformation of the formed layers was estimated. This approach allows us to evaluate the nature of the stress distribution in the formed coating and the quality of the restored parts.


2013 ◽  
Vol 59 (No. 1) ◽  
pp. 16-22 ◽  
Author(s):  
M. Müller ◽  
P. Hrabě

We evaluated a degree of the machine part abrasive wear with secondary focus on their hardness. The paper states laboratory results of overlay systems from their wear resistance point of view. Laboratory experiments were carried out by two-body abrasion on bonded abrasive of a P120 granularity. The results proved an increased abrasive wear resistance of martensitic, ledeburitic and stellitic overlays against eleven different original products. The overlay UTP Ledurit 60 reached the optimum values. The GD-OES (Glow Discharge Optical Emission Spectroscopy) method proved the different chemical composition of the overlay from the stated chemical composition of the overlaying electrode.    


2013 ◽  
Vol 778 ◽  
pp. 243-249 ◽  
Author(s):  
Hana Hasnikova ◽  
Petr Kuklík

The Masaryk Railway Station is the oldest still working terminal railway station in Europe. It was built in 1845 and the buildings belonged to the most splendid railway stations in that time. During the long life the part of Masaryk Station burned, it was also damaged while World Wars and finally large reconstruction started last year. The buildings have a high historical value, so the specialists from National Heritage Institute wanted all the original structural members to be preserved. The structure was constructed from two wooden species spruce and fir. Selected timber elements were tested by various non-destructive methods to assess their health. Pilodyn, a device with iron stick can assess a material quality using correlation between depth of stick indentation and material strength. Sylvatest device operates with ultrasonic waves and can determine dynamic modulus of elasticity as one of the mechanical characteristics. Dynamoe device uses an acoustic wave to assess the material quality. The aim of the paper is to present the procedure of timber testing and to discuss measured results.


2011 ◽  
Vol 214 ◽  
pp. 612-617 ◽  
Author(s):  
Zhong Hua Yu ◽  
Juan Zhou

A structured quality control model was proposed. It was a multilevel and knowledge-based quality control model which took Goal, Question, Metric, Measure and other fundamental elements as the main line, structured principle as guidance, manufacturing process as carrier, and improve quality of manufacturing system as destination. Firstly, a structured analysis principle was introduced. And then a structured quality control model was proposed combining bearing manufacturing process. A formal description of mappings between Goal-Question-Metric-Measure (GQMM) was also discussed. Finally; the architecture of the model was presented.


2014 ◽  
Vol 1044-1045 ◽  
pp. 1549-1552 ◽  
Author(s):  
Otakar Cigler ◽  
Karel Kubečka ◽  
Petr Waldstein

The construction and rehabilitation of buildings and structures are intervention in the environment of people. Therefore, we are always looking for new technologies that are not only environmentally friendly but also acceptable from the point of view. Speed, flexibility, minimum limit for residents and transport, and also a high efficiency is the reason why more and more in recent years carried out the rehabilitation of sewerage using remediation sleeves. One of the systems of trenchless rehabilitation of sewerage systems used in Western Europe is a system company RELINEEUROPE Alphaliner Liner GmBH & co., the company's Technicians have developed one of the most important practices in the area of trenchless rehabilitation of sewerage systems. A large proportion of the development also has operators and owners of the pipeline. Technology offers very high quality of carried out restorations. This article describes the procedures for ensuring the quality of the used in Germany, which is a world leader in the development, production and use of this technology.


2021 ◽  
Author(s):  
A.M. Kadirmetov ◽  
◽  
V.N. Bukhtoyarov ◽  
V.A. Ivannikov ◽  
◽  
...  

Currently, much attention is paid to improving the wear resistance of the sur-face of machine parts. It is possible to improve the quality of surfaces with the use of plasma coat-ings. However, these coatings do not always provide the necessary strength properties. The article considers one of the ways to improve the strength characteristics – the modulation of the electrical parameters of the plasma process.


Author(s):  
Ravinder Kumar

Kaizen is a practice of continuous improvements in manufacturing, assembly, quality and engineering. In this paper author have discussed the problems faced by a leading automobile manufacturing organization on quality of interior parts of the automobile like plastics and rubber. During study author used a new technique called “Global Customer Audit” which is basically a vehicle audit from final customer point of view for interior parts of automobiles. During this audit, author has observed various defects and by using different quality control tools like pareto charts, histograms, check sheets and arranged defects according to their intensity or magnitude of occurrence i.e. finding useful one from trivial many. In this paper, the author found the root cause of defects by using different quality control tools. Kaizen is done to remove these defects and continuously improve products and production processes. Kaizen helps in making manufacturing process leaner, simple and fitter. The main purpose of this paper is to discuss the concept of Kaizen, its application in case organization for solving problems raising big quality concerns on a day to day bases.


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