Working bodies of disk harrows: technology of production and restoration

2016 ◽  
Vol 6 (1) ◽  
pp. 203-211 ◽  
Author(s):  
Шовкопляс ◽  
Aleksandr Shovkoplyas
Keyword(s):  
Heat Treatment ◽  
Composite Materials ◽  
Electrical Discharge ◽  
Electrical Discharge Machining ◽  
Cutting Edge ◽  
Chemical Heat Treatment ◽  
Chemical Heat ◽  
Wear Resistant ◽  
Working Bodies ◽  
Technology Of Production

With blunt disks above the permissible thickness of the blades removed and sharpened with the formation of the nominal geometry of the cutting edge. The diameter of the discs de-creases. When you restore a disk of the working bodies can also produce their hardening, using: hard and wear-resistant materials, chemical heat treatment (boriding), the hardening by a method of electrical discharge machining, the application of polymeric and composite materials, cladding wear tape, the hardening by rolling.

Improving the efficiency of hardening of tillage machine working bodies by arc surfacing using wear-resistant rollers

2020 ◽  
pp. 176-185
Author(s):  
Dmitriy B. Slinko ◽  
Vyacheslav A. Denisov ◽  
Dmitriy A. Dobrin ◽  
Andrey V. Afanas’yev ◽  
Pavel M. Kislov
Keyword(s):  
Wear Resistance ◽  
Operating Time ◽  
Field Tests ◽  
Electric Arc ◽  
Cutting Edge ◽  
Linear Size ◽  
Research Purpose ◽  
Cored Wire ◽  
Wear Resistant ◽  
Working Bodies

Reducing operating costs during soil processing and increasing the wear resistance of parts and components is an important condition for reducing the cost of agricultural products, increasing its efficiency and competitiveness. The development of materials with increased wear resistance and new effective technologies for strengthening working bodies in their manufacture is now becoming an urgent task. (Research purpose) The research purpose is increasing the wear resistance of the working bodies of soil-processing machines by electric arc surfacing. (Materials and methods) During the experimental study, it has been performed testing of modes and surfacing of a pilot batch of working bodies from Kverneland for field tests in VIM on an automated installation for electric arc surfacing. Authors used eutectic CastolinEnDotec DO*30 powder wire with a diameter of 1.2 millimeters and a boron content of up to 4 percent for surfacing wear-resistant rollers, which allows to obtain wear-resistant rollers with a hardness of up to 65 HRC without pores and cracks. (Results and discussion) It has been revealed that hardened ploughshares that have passed field tests are subject to lower wear rates compared to non-hardened ones. It was found that when operating time is 24.785 hectares per ploughshare, the wear of the linear size of the cutting edge along the width of hardened ploughshares is on average up to 10-11 millimeters less than that of non-hardened ones. It was found that when processing 228 hectares, the wear of the linear size of the cutting edge along the width of hardened bits is on average up to 9-10 millimeters less than that of non-hardened ones. (Conclusions) The technology of surfacing with intermittent wear-resistant rollers provides an increase in the efficiency of hardening of Kverneland working bodies according to the criterion of wear resistance by an average of 20-30 percent. The adjusted technological parameters of the surfacing process will reduce the wear rate and increase the service life of the blade part of the working bodies, as well as reduce the amount of surfaced material by an average of 60 percent. The continuation of work on strengthening the working bodies should be aimed at changing the surfacing scheme and choosing a cheaper domestic cored wire.

Comparative Analysis of Novikov and Involute Gearing in the ANSYS Workbench Software Package

2021 ◽  
pp. 16-21
Author(s):  
S.I. Karatushin ◽  
D.A. Khramova ◽  
N.A. Bildyuk
Keyword(s):  
Heat Treatment ◽  
Comparative Analysis ◽  
Software Package ◽  
Strain State ◽  
Gear Ratio ◽  
Geometric Parameters ◽  
Chemical Heat Treatment ◽  
Chemical Heat ◽  
Additional Hardening ◽  
Ansys Workbench

The paper introduces the results of studying the stress-strain state of the Novikov gearing in comparison with the involute gearing, similar in geometric parameters. In both versions, the wheel and gear are selected in size and gear ratio in accordance with the most common recommendations without additional hardening by chemical heat treatment. The zone of multiple contact of mated profiles is analyzed: changes in the geometry of contacts, pressure in the contact and stresses in various phases of gearing.

Chemical-heat treatment influence on thermal stability of microstructure, mechanical properties and fracture features of V-Cr-Ta-Zr alloy

2021 ◽  
pp. 36-42
Author(s):  
I.V. Smirnov ◽  
◽  
K.V. Grinyaev ◽  
A.N. Tyumentsev ◽  
A.D. Korotaev ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Thermal Stability ◽  
Structural Phase ◽  
Strength Properties ◽  
Chemical Heat Treatment ◽  
Chemical Heat ◽  
High Level ◽  
Fracture Features ◽  
Zr Alloy

A study of the features of structural-phase state, thermal stability, mechanical properties characteristics and fracture features of V-Cr-Ta-Zr alloy after chemical-heat treatment by the method of nonequilibrium internal oxidation has been carried out. It has been established that, in contrast to chemical-heat treatment in a defect state, the effect of oxygen when introduced into a material with a stabilized structure is observed only at high concentrations. At such oxygen concentrations, which ensure the maximum binding of Zr into particles based on ZrO2, the alloy under study demonstrates a high level of thermal stability and strength properties. These effects are associated with the implementation of disperse strengthening according to the Orowan mechanism by nanosized ZrO2 particles characterized by high thermal stability. The concentration and nature of the distribution of oxygen predetermine the spatial distribution of nanosized ZrO2 particles formed during chemical-heat treatment, which manifests itself in fracture features of the material at different temperatures.

Residual Compressive Stresses and Defects of Layers Hardened by Chemical Heat Treatment

Metallurgist ◽  
2013 ◽  
Vol 57 (7-8) ◽  
pp. 629-632
Author(s):  
I. P. Banas ◽  
L. V. Morozova ◽  
E. N. Korobova ◽  
O. V. Sedov
Keyword(s):  
Heat Treatment ◽  
Chemical Heat Treatment ◽  
Chemical Heat ◽  
Compressive Stresses

THE ANALYSIS OF THE SELECTED PROCESSES OF THERMO-CHEMICAL HEAT TREATMENT OF 20MnCr5 STEEL IN THE CONTEXT OF ABRASIVE WEAR

Tribologia ◽  
2016 ◽  
Vol 269 (5) ◽  
pp. 183-193
Author(s):  
Wojciech TARASIUK ◽  
Mariusz LISZEWSKI ◽  
Bazyli KRUPICZ ◽  
Ewa KASPRZYCKA
Keyword(s):  
Heat Treatment ◽  
Wear Resistance ◽  
Thin Layer ◽  
Abrasive Wear ◽  
Abrasive Wear Resistance ◽  
Chemical Heat Treatment ◽  
Chemical Heat ◽  
Chrome Plating ◽  
Pin On Disc ◽  
Machine Parts

This paper presents the results of tribological tests performed on a T-11 pin-on-disc type, which made it possible to determine the intensity of abrasive wear of steel 20MnCr5 subjected to selected thermo-chemical heat treatments. The tested steel, after the hardening and tempering process, is characterized by high endurance parameters and is used on heavily loaded machine parts. It is frequently used for elements subjected to intense abrasion. The analysis involved the following: carburizing, boronizing, and various methods of diffusion chromizing. For large loads, it is advisable to apply boronizing or carburizing with hardening. Chrome plating entails a very thin layer of increased hardness, which is characterised by a low abrasive wear resistance at high loads.

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